Addressing stability challenges of using bimetallic electrocatalysts: the case of gold?palladium nanoalloys

Bimetallic catalysts are known to often provide enhanced activity compared to pure metals, due to their electronic, geometric and ensemble effects. However, applied catalytic reaction conditions may induce restructuring, metal diffusion and dealloying. This gives rise to a drastic change in surface composition, thus limiting the application of bimetallic catalysts in real systems. Here, we report a study on dealloying using an AuPd bimetallic nanocatalyst (1 : 1 molar ratio) as a model system. The changes in surface composition over time are monitored in situ by cyclic voltammetry, and dissolution is studied in parallel using online inductively coupled plasma mass spectrometry (ICP-MS). It is demonstrated how experimental conditions such as different acidic media (0.1 M HClO4 and H2SO4), different gases (Ar and O-2), upper potential limit and scan rate significantly affect the partial dissolution rates and consequently the surface composition. The understanding of these alterations is crucial for the determination of fundamental catalyst activity, and plays an essential role for real applications, where long-term stability is a key parameter. In particular, the findings can be utilized for the development of catalysts with enhanced activity and/or selectivity

Degradation of carbon-supported Pt bimetallic nanoparticles

Im Bereich der erneuerbaren Energien gelten Polymerelektrolytmembran(PEM)-Brennstoffzellen als vielversprechende Kandidaten für die effiziente Energieumwandlung von gespeicherter chemischer Energie in elektrische Energie. Allerdings müssen diese Systeme noch einige wichtige Nachteile überwinden, bevor sie sich als lohnende Technologie durchsetzen können. In dieser Doktorarbeit berichten wir über die Stabilität der Katalysatoren für die träge Sauerstoffreduktionsreaktion (ORR). Im Besonderen konzentrieren wir uns auf die Forschung einer wichtigen Katalysatoren-Klasse: Pt-Nanopartikel legiert mit 3d Übergangmetallen. Die Legierung von Pt-Nanopartikeln mit anderen Metallen ermöglicht eine Erhöhung der Aktivität, wobei die Stabilität dieser Materialien noch eine Herausforderung darstellt. Entsprechend versuchen wir die Alterungsprozesse während der simulierten Betriebsdauer einer Brennstoffzelle zu verstehen und neue Strategien zur Erhöhung der Stabilität zu entwickeln

Viability study of the use of cast iron open cell foam as microbial fuel cell electrodes.

Nowadays, the development of new green technologies has been promoted worldwide both by public and private institutions. In this context the research on microbial fuel cells (MFC) represents a promising alternative to carbon based energy sources. Unfortunately, this technology has been always affected by too low current density for allowing an intensive application in the industrial and civil field. The study deals with this limitation and focuses on the implementation of metallic foams, specifically cast iron based, as electrodes, increasing the exposed surface and thus the activity of the bacterial population. The pig iron was selected because of its low toxicity for the microorganisms and their metabolism, however its high melting point carries several problems for the manufacture process. Parallel to this, the realization of electrodes using foamed metals implies further issues related to the generation of correct pores size distribution and adequate bacterial activity. For instance, the metal foams are expected to be open-cell type, so that the mass transport might reach also the inner regions. In order to control these parameters the metal foams are produced by infiltration of cast iron on ceramic beds. Combining the previous data with the measurements of power generation efficiency the authors conclude the study attempting to design MFCs with metal foamed electrodes

General Method for the Synthesis of Hollow Mesoporous Carbon Spheres with Tunable Textural Properties

A versatile synthetic procedure to prepare hollow mesoporous carbon spheres (HMCS) is presented here. This approach is based on the deposition of a homogeneous hybrid polymer/silica composite shell on the outer surface of silica spheres through the surfactant-assisted simultaneous polycondensation of silica and polymer precursors in a colloidal suspension. Such composite materials can be further processed to give hollow mesoporous carbon spheres. The flexibility of this method allows for independent control of the morphological (i.e., core diameter and shell thickness) and textural features of the carbon spheres. In particular, it is demonstrated that the size of the pores within the mesoporous shell can be precisely tailored over an extended range (2–20 nm) by simply adjusting the reaction conditions. In a similar fashion, also the specific carbon surface area as well as the total shell porosity can be tuned. Most importantly, the textural features can be adjusted without affecting the dimension or the morphology of the spheres. The possibility to directly modify the shell textural properties by varying the synthetic parameters in a scalable process represents a distinct asset over the multistep hard-templating (nanocasting) routes. As an exemplary application, Pt nanoparticles were encapsulated in the mesoporous shell of HMCS. The resulting Pt@HMCS catalyst showed an enhanced stability during the oxygen reduction reaction, one of the most important reactions in electrocatalysis. This new synthetic procedure could allow the expansion, perhaps even beyond the lab-scale, of advanced carbon nanostructured supports for applications in catalysis

Stability of Fe-N-C Catalysts in Acidic Medium Studied by Operando Spectroscopy

International audienceFundamental understanding of non-precious metal catalysts for the oxygen reduction reaction (ORR) is the nub for the successful replacement of noble Pt in fuel cells and, therefore, of central importance for a technological breakthrough. Herein, the degradation mechanisms of a model high-performance Fe-N-C catalyst have been studied with online inductively coupled plasma mass spectrometry (ICP-MS) and differential electrochemical mass spectroscopy (DEMS) coupled to a modified scanning flow cell (SFC) system. We demonstrate that Fe leaching from iron particles occurs at low potential (0.9 V) with a destruction of active sites such as FeNxCy species. Operando techniques combined with identical location-scanning transmission electron spectroscopy (IL-STEM) identify that the latter mechanism leads to a major ORR activity decay, depending on the upper potential limit and electrolyte temperature. Stable operando potential windows and operational strategies are suggested for avoiding degradation of Fe-N-C catalysts in acidic mediu

Minimizing Operando Demetallation of Fe-N-C Electrocatalysts in Acidic Medium

For a successful replacement of Pt, tremendous efforts have hitherto been made to develop high-performing Fe-N-C catalysts for the oxygen reduction reaction (ORR) in polymer electrolyte membrane fuel cells (PEMFCs). In comparison to the remarkable progress in activity, the stability of Fe-N-C catalysts still remains critical, however. Fe demetallation in acidic medium is hypothesized to be one critical factor for the overall lifetime. In contrast to the general belief, we herein demonstrate using an operando spectroscopic analysis that catalytically inactive Fe particles exposed to acid electrolytes cannot be fully removed by acid washing due to a relatively high open circuit potential (ca. 0.9 V$_{RHE}$) leading to the formation of insoluble ferric species, whereas these particles dissolve under PEMFC operating conditions (E$_{cathode}$ < 0.7 V$_{RHE}$) due to operando reduction to soluble ferrous cations. To overcome this issue, we demonstrate two approaches: (i) synthesis of Fe-N-C catalysts free of Fe particles and (ii) postsynthesis removal of exposed Fe particles through the control of potential using an external potentiostat or an internal reducing agent (i.e., SnCl$_{2}$). Operando spectroscopic analyses verified that Fe demetallation during a given voltammetric protocol was dramatically decreased for both synthetically and postsynthetically modified Fe-N-C catalysts, while the initial ORR activity did not significantly change. However, all of these catalysts showed similar performance decay over short-term PEMFC durability tests, demonstrating the lack of a role played by ferrous cations leached from inactive Fe particles on catalyst deactivation. This supports the view that the activity is mainly imparted by FeN$_{x}$C$_{y}$ moieties. Nevertheless, the presented guidelines are generally applicable to the whole class of Fe-N-C catalysts in order to minimize Fe demetallation in PEMFCs, which provides important advances for the future design of stable electrocatalytic systems for long-term operation

Minimizing Operando Demetallation of Fe-N-C Electrocatalysts in Acidic Medium

International audienceFor a successful replacement of Pt, tremendous efforts have hitherto been made to develop high-performing Fe-N-C catalysts for the oxygen reduction reaction (ORR) in polymer electrolyte membrane fuel cells (PEMFCs). In comparison to the remarkable progress in activity, the stability of Fe-N-C catalysts still remains critical, however. Fe demetallation in acidic medium is hypothesized to be one critical factor for the overall lifetime. In contrast to the general belief, we herein demonstrate using an operando spectroscopic analysis that catalytically inactive Fe particles exposed to acid electrolytes cannot be fully removed by acid washing due to a relatively high open circuit potential (ca. 0.9 VRHE) leading to the formation of insoluble ferric species, whereas these particles dissolve under PEMFC operating conditions (Ecathode < 0.7 VRHE) due to operando reduction to soluble ferrous cations. To overcome this issue, we demonstrate two approaches: (i) synthesis of Fe-N-C catalysts free of Fe particles and (ii) postsynthesis removal of exposed Fe particles through the control of potential using an external potentiostat or an internal reducing agent (i.e., SnCl2). Operando spectroscopic analyses verified that Fe demetallation during a given voltammetric protocol was dramatically decreased for both synthetically and postsynthetically modified Fe-N-C catalysts, while the initial ORR activity did not significantly change. However, all of these catalysts showed similar performance decay over short-term PEMFC durability tests, demonstrating the lack of a role played by ferrous cations leached from inactive Fe particles on catalyst deactivation. This supports the view that the activity is mainly imparted by FeNxCy moieties. Nevertheless, the presented guidelines are generally applicable to the whole class of Fe-N-C catalysts in order to minimize Fe demetallation in PEMFCs, which provides important advances for the future design of stable electrocatalytic systems for long-term operatio

Design criteria for stable Pt/C fuel cell catalysts

Platinum and Pt alloy nanoparticles supported on carbon are the state of the art electrocatalysts in proton exchange membrane fuel cells. To develop a better understanding on how material design can influence the degradation processes on the nanoscale, three specific Pt/C catalysts with different structural characteristics were investigated in depth: a conventional Pt/Vulcan catalyst with a particle size of 3–4 nm and two Pt@HGS catalysts with different particle size, 1–2 nm and 3–4 nm. Specifically, Pt@HGS corresponds to platinum nanoparticles incorporated and confined within the pore structure of the nanostructured carbon support, i.e., hollow graphitic spheres (HGS). All three materials are characterized by the same platinum loading, so that the differences in their performance can be correlated to the structural characteristics of each material. The comparison of the activity and stability behavior of the three catalysts, as obtained from thin film rotating disk electrode measurements and identical location electron microscopy, is also extended to commercial materials and used as a basis for a discussion of general fuel cell catalyst design principles. Namely, the effects of particle size, inter-particle distance, certain support characteristics and thermal treatment on the catalyst performance and in particular the catalyst stability are evaluated. Based on our results, a set of design criteria for more stable and active Pt/C and Pt-alloy/C materials is suggested