8 research outputs found

    Spark Plasma Sintering of Variable SiC α/β Ratio with Boron and Carbon Additions—Microstructure Transformation

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    This study investigated the possibility of obtaining dense silicon carbide sinters with the use of a spark plasma sintering (SPS) process by changing the composition of SiC α/β polymorphs in a starting powder mixture. Amorphous boron was used as the basic additive to activate the sintering processes. Some of the compositions were prepared with additional carbon in two different forms: multilayer graphene flakes and carbon black. The well-described effect of the β–α transition in the form of elongated lamellar grains in the sintered structure was confirmed. The obtained sinters were analyzed qualitatively and quantitatively in terms of the microstructure and density. The hardness and the participation of the polytypes in the sinter structures were examined. During the study, SPS sintering allowed us to obtain a material with a density close to the theoretical (relative density of 99.5% and hardness of 27 MPa) without the addition of carbon. It was found that the role of carbon was not limited to the activation of the sintering process. Additional effects accompanying its presence, depending on the initial α/β composition, included grain size reduction and an influence on the transformation kinetics

    Synthesis of Ti3SiC2 Phases and Consolidation of MAX/SiC Composites—Microstructure and Mechanical Properties

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    The article describes the Ti3SiC2 powder synthesis process. The influence of the molar ratio and two forms of carbon on the phase composition of the obtained powders was investigated. The synthesis was carried out using a spark plasma sintering (SPS) furnace. In addition, using the obtained powders, composites reinforced with SiC particles were produced. The obtained results showed no effect of the carbon form and a significant impact of annealing on the purity of the powders after synthesis. The composites were also consolidated using an SPS furnace at two temperatures of 1300 and 1400 °C. The tests showed low density and hardness for sinters from 1300 °C (maximum 3.97 g/cm3 and 447 HV5, respectively, for composite reinforced with 10% SiC). These parameters significantly increase for composites sintered at 1400 °C (maximum density 4.43 g/cm3 and hardness 1153 HV5, for Ti3AlC2—10% SiC). In addition, the crack propagation analysis showed mechanisms typical for granular materials and laminates
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