507 research outputs found

    Numerical simulation of self-piercing riveting process (SRP) using continuum damage mechanics modelling

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    The extended Bonora damage model was used to investigate joinability of materials in self-piercing riveting process. This updated model formulation accounts for void nucleation and growth process and shear-controlled damage which is critical for shear fracture sensitive materials. Potential joint configurations with dissimilar materials have been investigated computationally. In particular the possible combination of DP600 steel, which is widely used in the automotive industry, with AL2024-T351, which is known to show shear fracture sensitivity, and oxygen-free pure copper, which is known to fail by void nucleation and growth, have been investigated. Preliminary numerical simulation results indicate that the damage modelling is capable to discriminate potential criticalities occurring in the SPR joining process opening the possibility for process parameters optimization and screening of candidate materials for optimum joint

    Deformation and Failure of OFHC Copper under high strain rate shear compression

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    Hat-shaped specimen geometries were developed to generate high strain, high-strain-rates deformation under prescribed conditions. These geometries offer also the possibility to investigate the occurrence of ductile rupture under low or negative stress triaxiality, where most failure models fail. In this work, three tophat geometries were designed, by means of extensive numerical simulation, to obtain desired stress triaxiality values within the shear region that develops across the ligament. Material failure was simulated using the Continuum Damage Model (CDM) formulation with a unilateral condition for damage accumulation and validated by comparing with quasi-static and high strain rate compression tests results on OFHC copper. Preliminary results seem to indicate that ductile tearing initiates at the specimen corner location where positive stress triaxiality occurs because of local rotation and eventually propagates along the ligament

    Deformation and texture evolution of OFHC copper during dynamic tensile extrusion

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    During dynamic tensile extrusion (DTE) the material is subjected to a complex deformation history, including high strain rates, large strains and elevated temperatures. This technique provides unique means to explore material performance under extreme conditions. In this work, the microstructural evolution of 99.98% commercially pure copper during the DTE test was investigated by means of electron backscatter diffraction (EBSD). The investigation was focused on the segment of the extruded jet that remained in the die, since numerical simulation showed that material points along the longitudinal axis of such segment correspond to different stages of a common temperature compensated deformation history. Therefore, post mortem microstructure information extracted at different locations along the center line is equivalent to in situ real-time measurement during the deformation process. EBSD investigations along the center line showed a progressive elongation of the grains, and an accompanying development of a strong 〈0 0 1〉 + 〈1 1 1〉 dual fiber texture. Meta-dynamic discontinuous dynamic recrystallization (DRX) occurred at larger strains, and it was demonstrated that nucleation occurred during straining, while subsequent grain growth took place during post-deformation cooling in the die. According to strain energy minimization arguments, the recrystallization resulted in an increased 〈0 0 1〉 texture component. The critical strain for recrystallization was well predicted from a power-law dependence on the Zener–Hollomon parameter, including grain size dependence and a temperature dependent activation energy. In addition, it was shown that 〈0 0 1〉 and 〈1 1 1〉oriented grains develop different dislocation substructures during straining, exhibiting elongated cells/micro-bands and typical cell structures, respectively. The present results also confirm that dynamic tensile ductility increases with decreasing initial grain size as a result of grain refinement and lowering of dislocation and twin densities during DRX

    Modelling and simulation of dynamic recrystallization (DRX) in OFHC copper at very high strain rates

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    At high strain rates, deformation processes are essentially adiabatic and if the plastic work is large enough dynamic recrystallization can occur. In this work, an examination on microstructure evolution of OFHC copper in Dynamic Tensile Extrusion (DTE) test, performed at 400 m/s, was carried out. EBSD investigations, along the center line of the fragment remaining in the extrusion die, showed a progressive elongation of the grains, and an accompanying development of a strong < 001 > + < 111 > dual fiber texture. Discontinuous dynamic recrystallization (DRX) occurred at larger strains, and it was showed that nucleation occurred during straining. A criterion for DRX to occur, based on the evolution of Zener-Hollomon parameter during the dynamic deformation process, is proposed. Finally, DTE test was simulated using the modified Rusinek-Klepaczko constitutive model incorporating a model for the prediction of DRX initiation

    ADI 1050-6 Mechanical Behavior at Different Strain Rates and Temperatures

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    An experimental characterization of the austempered ductile iron ISO 17804/JS/1050-6/S was performed carrying out tensile tests under different strain rates, temperatures and stress triaxiality levels. Then, composing a yield function surface, a hardening relation, and a damage criterion, a constitutive model was developed to describe the salient features of the observed macroscopic response. In particular, the Mohr-Coulomb yield function was selected to account for the pressure effect observed on the yield surface. A new hardening relation was proposed in order to account for both strain rate and temperature effects. The Bonora's damage model, developed in the framework of the continuum damage mechanics, was adopted to capture the failure condition under different stress triaxiality levels. The damage model was appropriately modified to account for the effect of strain rate and temperature on the failure strain

    analysis of reinforced concrete slabs under blast loading

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    Abstract Aim of the present paper is the study of the blast effects on reinforced concrete slabs used for civil buildings. Reinforced concrete slab samples with and without partitions subjected to explosions are numerically analyzed adopting the explicit finite element code LS-DYNA. In particular, the explosive is considered in direct contact with the sample surface. Each material composing the slab is modeled adopting a suitable non linear constitutive model. The partitions are modelled as rigid bodies and they are placed in two different positions. Numerical analyses are performed on the slabs with and without partitions, considering the same amount of explosive, in order to determine the influence of partitions on the blast resistance of the slabs. Comparisons in terms of the damage produced in the slab are carried out
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