Crude oil to chemicals: light olefins from crude oil

[EN] The possibility to fulfill the increasing market demand and producers' needs in processing crude oil, a cheap and universally available feedstock, to produce petrochemicals appears to be a very attractive strategy. Indeed, many petrochemicals are produced as side streams during crude oil refining, which primary goal remains transportation fuel production. Availability of some critical feedstocks may then depend on local refining policy. In order to improve flexibility, it has been proposed to directly crack crude oil to produce petrochemicals, in particular light olefins (ethylene, propylene, butenes), using technologies derived from fluid catalytic cracking. This paper attempts to review the main research works done on the topic in the literature in the last five decades, focussing on process as well as catalyst technology, with a special interest for fluid catalytic cracking (FCC) based technology that can be used towards maximizing chemicals from crude oil. Factors investigated include use of severe cracking conditions, on-purpose additives (from ZSM5 to more exotic, metal doped additives), recycle streams and multiple riser systems.The authors thank Saudi Aramco for material and financial support. Financial support by the Spanish Government-MINECO through program "Severo Ochoa" (SEV 2012-0267), Consolider Ingenio (2010-Multicat, CSD-2009-0050), MAT2012-31657, CTQ2015-70126-R (MINECO/FEDER), by the European Union through ERC-AdG-2014-671093-SynCatMatch and by the Generalitat Valenciana through the Prometeo program (PROMETEOII/2013/011) is also acknowledged.Corma Canós, A.; Corresa Mateu, E.; Mathieu ., Y.; Sauvanaud ., LL.; Al-Bogami, S.; Al-Ghrami, M.; Bourane, A. (2017). Crude oil to chemicals: light olefins from crude oil. Catalysis Science & Technology. 7(1):12-46. https://doi.org/10.1039/c6cy01886fS12467

Direct crude oil cracking for producing chemicals: Thermal cracking modeling

[EN] The direct cracking of crude oil is an interesting option for producing cheaply large amounts of petrochemicals. This may be carried out with catalyst and equipment similar to that of catalytic cracking, but at a temperature range between that of standard catalytic cracking and steam cracking. Thermal cracking will play a role in the conversion, but is rarely disclosed in experimental or modeling work. Thus, a crude oil and its fractions were thermally cracked and the products yields were modeled using a 9 lumps cracking scheme. It was found that heavy fraction cracks twice as fast as diesel fraction and ten times faster than gasoline fraction, with activation energies in the 140-200 kJ/mol range. Selectivity to ethylene, propylene and butenes were found similar in the operating range explored.The authors thank Saudi Aramco for its material and financial support. Financial support by the Spanish Government-MINECO through programs "Severo Ochoa" (SEV 2012-0267) and CTQ2015-70126-R and by the Generalitat Valenciana through the Prometeo program (PROMETEOII/2013/011) is also acknowledged.Corma Canós, A.; Sauvanaud, LL.; Mathieu, Y.; Al-Bogami, S.; Bourane, A.; Al-Ghrami, M. (2018). Direct crude oil cracking for producing chemicals: Thermal cracking modeling. Fuel. 211:726-736. https://doi.org/10.1016/j.fuel.2017.09.099S72673621