The minimum quantity of lubricant technique in grinding of steel using a wheel cleaning system

The application of minimum quantity of lubricant (MQL) for metal cutting has emerged as an alternative for reducing the abundant flow of cutting fluids, thus achieving cleaner production. Although considered an innovative technique in grinding operations, the widespread application is hindered mainly due to the high heat generation and the clogging of wheel pores caused by machined chips, harming the final product quality and increasing tool wear. This study sought to improve MQL use in grinding. Thus, besides the conventional MQL injected at the wheel/workpiece interface, a compressed air jet was also added, in order to clean the clogged wheel pores from the mixture of MQL oil and machined chips. Experiments were conducted using external cylindrical plunge grinding on AISI 4340 quenched and tempered steel, and a vitrified cubic boron nitrite (CBN) wheel. The lubri-refrigeration methods employed were the conventional with abundant flow, conventional MQL (both without any cleaning air jets) and MQL with the cleaning jet, directed at the surface at different angles of incidence. The main goal of these experiments was to verify the viability of replacing traditional abundance flow with MQL with wheel cleaning. The analyses were conducted by measuring the following output variables of the process: workpiece surface roughness, roundness, diametrical wear of the wheel. Results show the possibility of implementing the cleaning jet technique as a technological improvement of the minimum quantity of and grinding, in order to reduce the usage of cutting fluids. The MQL technique with cleaning compressed air jet, for a specific angle of incidence (30°) proved to be extremely efficient to obtain improved surface quality and accurate workpiece shape, as well as to reduce wear wheel and to prevent thermal damage, when compared to the other lubri-refrigeration methods tested (without cleaning jet).Special thanks to FAPESP (State of São Paulo Research Assistance Foundation) (process 2009/51440-5 (Research Assistance) and 2009/51439-7 (Scientific Initiation)) for the financial resources made available for this study, and to the Schaeffler Group (INA brand) for the support offered in conducting metallographic analyses

Monitoring Single-point Dressers Using Fuzzy Models

AbstractGrinding causes progressive dulling and glazing of the grinding wheel grains and clogging of the voids on the wheel's surface with ground metal dust particles, which gradually increases the grinding forces. The condition of the grains at the periphery of a grinding wheel strongly influences the damage induced in a ground workpiece. Therefore, truing and dressing must be carried out frequently. Dressing is the process of conditioning the grinding wheel surface to reshape the wheel when it has lost its original shape through wear, giving the tool its original condition of efficiency. Despite the very broad range of dressing tools available today, the single-point diamond dresser is still the most widely used dressing tool due to its great versatility. The aim of this work is to predict the wear level of the single-point dresser based on acoustic emission and vibration signals used as input variables for fuzzy models. Experimental tests were performed with synthetic diamond dressers on a surface-grinding machine equipped with an aluminum oxide grinding wheel. Acoustic emission and vibration sensors were attached to the tool holder and the signals were captured at 2MHz. During the tests, the wear of the diamond tip was measured every 20 passes using a microscope with 10 to 100 X magnification. A study was conducted of the frequency content of the signals, choosing the frequency bands that best correlate with the diamond's wear. Digital band-pass filters were applied to the raw signals, after which two statistics were calculated to serve as the inputs for the fuzzy models. The results indicate that the fuzzy models using the aforementioned signal statistics are highly effective for predicting the wear level of the dresser

Analysis of the influence of the different times of polymerization by incandescent light in composite resins by evaluation of its abrasive wear

No mercado atual a qualidade é necessária na fabricação dos produtos. No mercado odontológico, as resinas compostas são cada vez mais utilizadas para substituir materiais tradicionais, como amalgama, nas restaurações estéticas e funcionais, apresentando boa estética e funcionalidade. A composição química destes materiais é variável e os resultados das reações químicas do processo de polimerização são bastante desconhecidos. O objetivo deste trabalho era medir a resistência do desgaste abrasivo de seis resinas compostas vendidas no mercado brasileiro polimerizadas com tempos de 10, 20 e 40 segundos. O método do disco retificado modificado para aplicações em odontologia foi usado para tornar esta proposta viável. Neste banco de ensaios um disco dinâmico, revestido por porcelana, desgasta um disco estático revestido do tipo de resina que se pretende avaliar, que foi polimerizada durante um tempo pré-estabelecido. Com a determinação do desgaste de material, num determinado tempo, determinava-se a agressividade (capacidade de um material para desgastar outro material) do disco dinâmico sobre o disco estático. Utilizando-se para isso um programa computacional (LabView). Posteriormente era feita a regressão linear dos valores obtidos e determinado o coeficiente angular, utilizado no cálculo de agressividade. Valores elevados de agressividade indicam uma maior agressão do disco dinâmico contra o disco estático. Os resultados mostraram um comportamento variável para cada material que foi polimerizado nos diferentes tempos de polimerização utilizado, mostrando que o método para fazer estudos de desgaste é prático e rápido para testar materiais novos antes da sua utilização.1317787Fundação de Amparo à Pesquisa do Estado de São Paulo (FAPESP)Não temIn the current market an increasing quality is demanded to manufacture products. At the odontologic market the composed resins are becoming more and more used to replace old materials, like amalgamates in the aesthetic and functional restorations, since they present a better appearance and easier manuscript. The chemical composition of these materials varies and the results of the chemical reactions of polymerization processes are quite unknown. The aim of this work was to measure the resistance of the abrasive wear of six composed resins sold in Brazilian market when displayed to polymerization periods of 10, 20 and 40 seconds. The grinding disc method appropriated for odontology was used to make this process possible. For this a bank of assays in which a porcelain covered dynamic disc consumes a static disc recovered by the polymerized resin is used to demonstrate the method in a pre-established time. The abrasive wear was determined by the calculation of the aggressiveness (capacity of a material to consume another). This aggressiveness is determined by an initial graph of displacement for time, through the computational method (LabView program). After they have passed through a linear regression the results give as a possibility the angular coefficient, considered a parameter at the calculation of aggressiveness. Higher values of aggressiveness which means a higher aggression suffered by the resin disc indicate worse resistance to the abrasive consuming of this resin in relation to porcelain. The results showed a variable comportment for each material ahead the different polymerization time, which prove the importance in create a practical and fast analyses method to test new materials before their us

Transplant options for patients with diabetes and advanced kidney disease: a review

Optimal glycemic control in kidney transplant recipients with diabetes is associated with improved morbidity and better patient and allograft survival. Transplant options for patients with diabetes requiring insulin therapy and chronic kidney disease who are suitable candidates for kidney transplantation should include consideration of beta-cell replacement therapy: pancreas or islet transplantation. International variation related to national regulatory policies exists in offering one or both options to suitable candidates and is further affected by pancreas/islet allocation policies and transplant waiting list dynamics. The selection of appropriate candidates depends on patient age, coexistent morbidities, the timing of referral to the transplant center (predialysis versus on dialysis) and availability of living kidney donors. Therefore, early referral (estimated glomerular filtration rate < 30 mL/min/1.73 m(2)) is of the utmost importance to ensure adequate time for informed decision making and thorough pretransplant evaluation. Obesity, cardiovascular disease, peripheral vascular disease, smoking, and frailty are some of the conditions that need to be addressed before acceptance on the transplant list, and ideally before dialysis becoming imminent. This review offers insights into selection of pancreas/islet transplant candidates by transplant centers and an update on posttransplant outcomes, which may have practice implications for referring nephrologists.Diabetes mellitus: pathophysiological changes and therap