Effective thermal conductivity of porous solder layers

Microscopic voids in the die attachment solder layers of power semiconductor devices degrade their overall thermal transfer performance. This paper presents analytical results of the effect of spherical and spheroidal void geometries on the thermal conductivity of bulk media. Analytical results are compared with axially symmetric and three-dimensional thermal simulations of single and multiple cavity defects in planar structures. The effective thermal conductivity of the die to the case attachment solder layer of two commercial metal oxide semiconductor field effect transistor (MOSFET) devices is estimated using these results, with cavity dimensions and distributions obtained by electron microscopy

Matrix converters for sensorless control of PMSMs and other auxiliaries on deep-sea ROVs

The use of matrix converter technologies for the control of actuators and other auxiliaries onboard work-class, deep-sea, remotely operated vehicles (ROVs) is reported. Key requirements for such systems are the ability to sustain operation at high ambient pressures, up to 300 bar, commensurate with operation of ROVs at depths of 3000 m, and to minimise the number of external connections and cabling mass to improve reliability and reduce drag. Emphasis is given to 32 matrix converters for 3f–1f AC voltage/frequency for conversion control of system auxiliaries, with experimental results showing circuit functionality during pressure cycling consistent with typical operational duties, and the use of 33 matrix converters for control of actuators driven by brushless permanent magnet synchronous machines (PMSMs). A principal feature of the paper is the development of model-based sensorless control methodologies for driving PMSMs using matrix converters. In particular, it is shown that observer-based state estimation techniques normally employed for sensorless control of PMSMs using voltage source inverters, can be readily exported to matrix converter counterparts with minimal additional computational overhead. Experimental results from a 0.7 kW PMSM driven by a matrix converter, suitable for a subsea actuator pump, are included to demonstrate the ability of the sensorless techniques to provide reliable estimates of machine rotor position under transient load conditions, and the subsequent exploitation for matrix converter/motor combinations is discussed