A combined wear-fatigue design methodology for fretting in the pressure armour layer of flexible marine risers

This paper presents a combined experimental and computational methodology for fretting wear-fatigue prediction of pressure armour wire in flexible marine risers. Fretting wear, friction and fatigue parameters of pressure armour material have been characterised experimentally. A combined fretting wear-fatigue finite element model has been developed using an adaptive meshing technique and the effect of bending-induced tangential slip has been characterised. It has been shown that a surface damage parameter combined with a multiaxial fatigue parameter can accurately predict the beneficial effect of fretting wear on fatigue predictions. This provides a computationally efficient design tool for fretting in the pressure armour layer of flexible marine risers

A global-local fretting analysis methodology and design study for the pressure armour layer of dynamic flexible marine risers

In this paper, a global-local fretting design methodology for the pressure armour layer of flexible marine risers is outlined. This includes global dynamic riser analysis, geometrical and analytical sub-models and local nub-groove contact finite element analysis. Furthermore, a fretting test rig is developed and utilised to quantify coefficient of friction and wear coefficient under representative nub-groove loading conditions. The combination of the global-local computational methodology and experimental characterisation of pressure armour wire material allows for the development of running condition fretting maps. This identifies design criteria for critical riser global curvatures that are associated with minimum number of cycles to failure. The design methodology presented in this paper is applied to a realistic riser design study, using extreme sea-state loading conditions. In this case study, the predicted pressure armour fretting fatigue lives are found to be in the same range as the plain fatigue lives of the tensile armour layer