206 research outputs found

    High performance polyethylene nanocomposite fibers

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    A high density polyethylene (HDPE) matrix was melt compounded with 2 vol% of dimethyldichlorosilane treated fumed silica nanoparticles. Nanocomposite fibers were prepared by melt spinning through a co-rotating twin screw extruder and drawing at 125°C in air. Thermo-mechanical and morphological properties of the resulting fibers were then investigated. The introduction of nanosilica improved the drawability of the fibers, allowing the achievement of higher draw ratios with respect to the neat matrix. The elastic modulus and creep stability of the fibers were remarkably improved upon nanofiller addition, with a retention of the pristine tensile properties at break. Transmission electronic microscope (TEM) images evidenced that the original morphology of the silica aggregates was disrupted by the applied drawing

    On the toughness of thermoplastic polymer nanocomposites as assessed by the essential work of fracture (EWF) approach

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    The essential work of fracture (EWF) approach is widely used to determine the plane stress fracture toughness of highly ductile polymers and related systems. To shed light on how the toughness is affected by nanofillers EWF-suited model polymers, viz. amorphous copolyester and polypropylene block copolymer were modified by multiwall carbon nanotube (MWCNT), graphene (GR), boehmite alumina (BA), and organoclay (MMT) in 1 wt% each. EWF tests were performed on deeply double-edge notched tensile-loaded specimens under quasistatic loading conditions. Data reduction occurred by energy partitioning between yielding and necking/tearing. The EWF prerequisites were not met with the nanocomposites containing MWCNT and GR by contrast to those with MMT and BA. Accordingly, the toughness of nanocomposites with homogeneously dispersed and low aspect ratio fillers may be properly determined using the EWF. Results indicated that incorporation of nanofillers may result in an adverse effect between the specific essential and non-essential EWF parameters

    Electrically conductive epoxy nanocomposites containing carbonaceous fillers and in-situ generated silver nanoparticles

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    An epoxy resin was nanomodified with in-situ generated silver nanoparticles (Ag) and with various amounts of carbon black (CB) and carbon nanofibers (NF), in order to increase the electrical conductivity of the matrix. Differential scanning calorimetry tests revealed how the addition of both CB and NF led to a slight decrease of the glass transition temperature of the material, while electron microscopy evidenced how the dimension of CB aggregates increased with the filler content. Both flexural modulus and stress at yield were decreased by CB addition, and the introduction of Ag nanoparticles promoted an interesting improvement of the flexural resistance. CB resulted to be more effective than NF in decreasing the electrical resistance of the materials down to 103 !·cm. Therefore, a rapid heating of the CB-filled samples upon voltage application was observed, while Ag nanoparticles allowed a stabilization of the temperature for elevated voltage application times

    Structure and properties of polyamide 11 nanocomposites filled with fibrous palygorskite clay

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    Various amounts (up to 10 wt%) of palygorskite nanofibers functionalized by 3-aminopropyltriethoxysilane (APTES) coupling agent were used to reinforce polyamide 11 nanocomposites prepared by melt compounding. The covalent bonding of the silane on the palygorskite surface was confirmed by infrared spectroscopy and thermogravimetric analysis. X-ray diffraction revealed the retention of the α-form of polyamide crystals upon the addition of both natural and silane treated palygorskite nanorods. All the investigated nanocomposites showed an improvement of the thermal stability, especially when surface treated palygorskite nanofibers were considered. Tensile tests and dynamic mechanical thermal analyses on the prepared materials evidenced how the incorporation of palygorskite nanofibers significantly increased the elastic and the storage moduli of polyamide, and this enhancement was more evident when natural palygorskite nanorods were used

    Three Dimensional Printing of Multiscale Carbon Fiber-Reinforced Polymer Composites Containing Graphene or Carbon Nanotubes

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    Three-dimensional printing offers a promising, challenging opportunity to manufacture component parts with ad hoc designed composite materials. In this study, the novelty of the research is the production of multiscale composites by means of a solvent-free process based on melt compounding of acrylonitrile–butadiene–styrene (ABS), with various amounts of microfillers, i.e., milled (M) carbon fibers (CFs) and nanofillers, i.e., carbon nanotubes (CNTs) or graphene nanoplatelets (GNPs). The compounded materials were processed into compression molded sheets and into extruded filaments. The latter were then used to print fused filament fabrication (FFF) specimens. The multiscale addition of the microfillers inside the ABS matrix caused a notable increase in rigidity and a slight increase in strength. However, it also brought about a significant reduction of the strain at break. Importantly, GNPs addition had a good impact on the rigidity of the materials, whereas CNTs favored/improved the composites’ electrical conductivity. In particular, the addition of this nanofiller was very effective in improving the electrical conductivity compared to pure ABS and micro composites, even with the lowest CNT content. However, the filament extrusion and FFF process led to the creation of voids within the structure, causing a significant loss of mechanical properties and a slight improvement of the electrical conductivity of the printed multiscale composites. Selective parameters have been presented for the comparison and selection of compositions of multiscale nanocomposites

    Thermal, viscoelastic and mechanical behavior of polypropylene with synthetic boehmite alumina nanoparticles

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    Effects of nanofiller concentration and surface treatments on the morphology, thermal, viscoelastic and mechanical behaviors of polypropylene copolymer (PP)/boehmite alumina (BA) nanocomposites were investigated. Both untreated and treated BA particles with octylsilane (OS) and with sulphonic acid compound (OS2) were added up to 10 wt% to produce nanocomposites by melt mixing followed by film blow molding and hot pressing. Dispersion of BA was studied by scanning electron microscopy. Differential scanning calorimetry and wide-angle X-ray scattering were adopted to detect changes in the crystalline structure of PP. Thermooxidative degradation of the nanocomposites was assessed by thermogravimetrical analysis. Dynamic mechanical analysis served for studying the viscoelastic, whereas quasi-static tensile, creep and Elmendorf tear tests were used to detect changes in the mechanical performance. BA nanoparticles were finely dispersed in PP up to 10 wt%, even when they were not surface modified. The resistance to thermal degradation was markedly improved by BA nanomodification. Changes observed in the mechanical properties were attributed to BA dispersion, filler/matrix interactions and related effects because the crystalline characteristics of the PP matrix practically did not change with BA modification

    Evaluation of the role of carbon nanotubes on the electrical properties of poly(butylene-terephthalate) nanocomposites for industrial applications

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    In this article, innovative electrically conductive polymer nanocomposites based on poly(butylene terephthalate) (PBT) filled with carbon nanotubes (CNTs) at different concentrations, to be used in the automotive field, have been investigated. Field emission scanning electron microscopy (FESEM) analysis revealed how a good nanofiller dispersion was obtained, especially by using surface treated nanotubes and by processing these materials using a more restrictive screw configuration. Melt flow index measurements highlighted that the processability of these nanocomposites was reduced at elevated filler amounts, even if CNT surface treatment promoted a partial retention of the fluidity of the neat PBT. Thermal degradation stability was improved upon the addition of CNT, even at limited filler amounts. Differential scanning calorimetry measurements evidenced how the presence of CNT slightly increased both the crystallization temperature and the crystalline fraction of the materials. The additivation of CNTs promoted a stiffening effect at elevated CNT contents, associated to an evident embrittlement of the samples. Electrical resistivity measurements showed that the most interesting results (i.e. 2.6 101 Ocm) were obtained for nanocomposites with a total filler content of 3 wt%, processed using the more restrictive screw configuration. For these materials, it was possible to obtain a rapid surface heating through Joule effect at applied voltages of 12 V.The authors gratefully acknowledge Minlargilih Melak Amare for his collaboration in the experimental activities. The authors also acknowledge the Portuguese Foundation for Science and Technology (FCT) for project PEst-C/CTM/LA0025/2013 (LA 25—2015–2017). This research activity has been supported by Fondazione Cassa di Risparmio di Trento e Rovereto (CARITRO) within the project “Bando Caritro 2014 per progetti di ricerca scientifica finalizzati allo sviluppo di iniziative imprenditoriali.” The work was also supported by the National Interuniversitary Consortium of Materials Science and Technology (INSTM)

    The role of matrix cracks and fibre/matrix debonding on the stress transfer between fibre and matrix in a single fibre fragmentation test

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    The single fibre fragmentation test is commonly used to characterise the fibre/matrix interface. During fragmentation, the stored energy is released resulting in matrix cracking and/or fibre/matrix debonding. Axisymmetric finite element models were formulated to study the impact of matrix cracks and fibre/matrix debonding on the effective stress transfer efficiency (EST) and stress transfer length (STL). At high strains, plastic deformation in the matrix dominated the stress transfer mechanism. The combination of matrix cracking and plasticity reduced the EST and increased STL. For experimental validation, three resins were formulated and the fragmentation of an unsized and uncoupled E-glass fibre examined as a function of matrix properties. Fibre failure was always accompanied by matrix cracking and debonding. With the stiff resin, debonding, transverse matrix cracking and conical crack initiation were observed. With a lower modulus and lower yield strength resin the transverse matrix crack length decreased while that of the conical crack increased. (C) 2011 Elsevier Ltd. All rights reserved
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