Optimization of Friction Stir Welding of Thermoplastics

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advances in mechanical clinching employment of a rotating tool

Abstract In the recent years, high efforts have been spent concerning the development of fast mechanical joining processes. This is due to the growing employment of materials that are difficult to weld and hybrid structures involving different materials. Mechanical clinching enables to solving the major concerns in this field. However, the formability of the materials represent a limitation to the successful employment of the process. The present research illustrates a new concept of clinching, namely friction clinching that differs from the conventional process by the employment of a rotating tool, which heats up the sheet (by friction) during the process leading to an increase in the material formability. Preliminary tests were performed to verify the feasibility of the process and determine a sound processing window. The process was applied to join thin aluminium sheets and Carbon Fibre Reinforced Plastic (CFRP) laminate. Morphological analysis and mechanical characterization of the joints was performed in order to evaluate the suitability of such the rotating tool to increase the material formability and thus the aluminium sheet integrity. According to the achieved results, the employment of the rotating tool enables to avoid crack formation in the metal sheet, improves the material flow and reduces the joining forces

Effects of process parameters on the deformation energy in a sheet-bulk metal forming process for an automotive component

The present study investigates the effects of the process parameters on cold forming process of an automotive component in AISI 1006 low carbon steel. The material formability was characterised up to 250°C. The material flow behaviour and the related thermal distributions during the geometrical transformations were analyzed. Coining and forming operations were investigated by using a coupled 3D Thermo-mechanical FEM with different die geometries and friction conditions in order to optimize the final die geometry and to reduce the energy consumption. FEM simulation results were validated by comparison with the experimental trials. The detailed study of the component allowed defining the energy required by the severe bending of the initial thick plate. The FEM predictions led to a reduction of deformation energy of about 20%, a mass reduction of 28% on the final product and permitted avoiding secondary machining operations

The Combination of Advanced Tools for Parameters Investigation and Tools Maintenance in Flow Forming Process

Abstract In this work, the authors present an investigation on technological parameters affecting the flow forming process of aluminum alloy 6060 tubular structures and to discuss about the tools maintenance. Flow forming tests were carried out by mounting a single roller on a lathe machine. A 3D thermo-mechanical finite element model was developed to analyze the interaction between the roller and the workpiece in terms of forces, strains and thermal distribution. The effects of friction conditions were investigated through the FE model results and comparing them with acquired thermal maps. The model was validated by comparing the geometrical characteristics of the workpieces, such as the axial elongation, the inner and outer tube diameter. Aluminum spring-back was taken into account with material model adopted in the numerical algorithm. Once collected a complete information on the process parameters, some thermal images were acquired on roller in order to find a parameters set able to reduce the stresses acting on it as far as to obtain the maximum elongation with the minimum number of passes

Effects of two plant oil-based products on the mortality of red palm weevil and morpho-physiological characteristics of palm

The red palm weevil (RPW), Rhynchophorous ferrugineus Oliver (Coleoptera: Curculionidae), is an economically important, tissue-boring pest of date palm in many parts of the world. The aim of the work was to investigate the effects of two plant oil-based products (BRK6 and BRK9) on the mortality of RPW (Exp. 1) and morpho-physiological characteristics of palm (Exp. 2). Laboratory experiments showed that the two mixture of oils BRK6 and BRK9 showed larvicide and adulticide properties. These properties were more pronounced on BRK9 than BRK6. The lethal concentration for 50% of individuals (LC50) calculated by probit, of BRK6 was 0.22% (for the 90% of individuals LC90 = 0.34) while for BRK9 the calculated LC50 was 0.10% (LC90 = 0.66). These data show that a smaller amount of BRK9 oil was required to induce the 50% of mortality of RPW larvae. As regards to the adults, BRK9 and BRK6 were effective only at the highest concentration (2 and 5%, respectively). Finally, injection of BRK9 into the palm trunk showed to promote chlorophyll content and photosynthesis of leaves thanks to a good translocation of zinc

Hyperthermic intraperitoneal chemotherapy in interval debulking surgery for advanced epithelial ovarian cancer: A single-center, real-life experience.

Background: An improvement in survival without increasing perioperative morbidity in patients with advanced epithelial ovarian cancer treated with hyperthermic intraperitoneal chemotherapy (HIPEC) after interval debulking surgery (IDS) has been recently demonstrated in a randomized controlled trial. This study was aimed at assessing the feasibility and perioperative outcomes of the use of HIPEC after IDS at a referral cancer center. Methods: Over the study period, 149 IDSs were performed. Patients who had at least International Federation of Gynecology and Obstetrics stage III disease, with <2.5 mm of residual disease (RD) at the end of surgery and were not participating in clinical trials received HIPEC. Moreover, specific exclusion criteria were considered. These patients were compared with 51 patients with similar clinical characteristics at the same institution and within the same timeframe who did not receive HIPEC. Results: No differences in patient or disease characteristics with the exception of the type of neoadjuvant chemotherapy (P =.002) were found between the 2 groups. As for surgical characteristics, significant differences were found in RD after IDS (P =.007) and in the duration of surgery (P <.001), whereas the bowel resection and diversion rates (P =.583 and P =.213, respectively) and the postoperative intensive care unit and hospital stays (P =.567 and P =.727, respectively) were comparable. The times to start adjuvant chemotherapy were also similar (P =.998). Equally, the rates of any grade of both intraoperative complications (P =.189) and early postoperative complications (P =.238) were superimposable. Conclusions: In the authors' experience, the addition of HIPEC to IDS is feasible in 35% for the population. This value might increase with changes in the inclusion/exclusion criteria. HIPEC does not increase perioperative complications and does not affect a patient's recovery or time to start adjuvant chemotherapy. HIPEC should be offered to select patients listed for IDS

Effects of nicotine and tobacco-related products on the feeding behavior of the German cockroach (Blattodea: Blattellidae)

Animals use olfaction to detect developmentally significant volatile organic compounds (VOCs) in their local environment. As part of a wider study aiming to demonstrate that the olfactory responses of animals to VOCs can be modified through the creation of a drug-addicted status and association with a selected VOC, we investigated nicotine and tobacco smoke particulate (TSP) extract as possible addictive compounds for male German cockroaches, Blattella germanica (Linnaeus). In feeding experiments using an artificial food stimulus, food treated with TSP extract was preferred over untreated food. Surprisingly, nicotine, which was expected to be the most important addictive tobacco component, did not induce noticeable effects on cockroach behavior. Both TSP extract and nicotine were shown to be phagostimulants. Olfactometry assays that measured odor-mediated insect behavior demonstrated that male B. germanica did not choose TSP-extract-treated food even when attempts were made specifically to train them via this modality. These results support a hypothesis that B. germanica needs to consume TSP-containing food to show a clear preference for this stimulus and that gustatory mechanisms are involved due to compounds present in the TSP extract

Structural characterization of the Xi class glutathione transferase from the haloalkaliphilic archaeon Natrialba magadii

Xi class glutathione transferases (GSTs) are a recently identified group, within this large superfamily of enzymes, specifically endowed with glutathione-dependent reductase activity on glutathionyl-hydroquinone. Enzymes belonging to this group are widely distributed in bacteria, fungi, and plants but not in higher eukaryotes. Xi class GSTs are also frequently found in archaea and here we focus on the enzyme produced by the extreme haloalkaliphilic archaeon Natrialba magadii (NmGHR). We investigated its function and stability and determined its 3D structure in the apo form by X-ray crystallography. NmGHR displays the same fold of its mesophilic counterparts, is enriched in negatively charged residues, which are evenly distributed along the surface of the protein, and is characterized by a peculiar distribution of hydrophobic residues. A distinctive feature of haloalkaliphilic archaea is their preference for γ-glutamyl-cysteine over glutathione as a reducing thiol. Indeed we found that the N. magadii genome lacks a gene coding for glutathione synthase. Analysis of NmGHR structure suggests that the thiol binding site (G-site) of the enzyme is well suited for hosting γ-glutamyl-cysteine

Proteomic and ionomic profiling reveals significant alterations of protein expression and calcium homeostasis in cystic fibrosis cells

Cystic fibrosis (CF) is an autosomal recessive disorder associated with mutations of the cystic fibrosis transmembrane conductance regulator (CFTR) gene and defective chloride transport across the epithelial cell membranes. Abnormal epithelial ion transport is the primary cause of persistent airway infections and chronic inflammation in CF patients. In order to gain further insight into the mechanisms of epithelial dysfunctions linked to CFTR mutations, we performed and integrated proteomic and ionomic analysis of human bronchial epithelial IB3-1 cells and compared them with a CFTR-complemented isogenic cell line (C38). Aside from changes that were consistent with known effects related to CFTR mutations, such as differences in glycolytic and gluconeogenic pathways and unfolded protein responses, differential proteomics highlighted significant alteration of protein expression and, in particular, of the 14-3-3 signalling pathway that is known to be involved in cellular calcium (Ca) homeostasis. Of note, restoring chloride efflux by acting on Ca cellular homeostasis has been shown to be a promising therapeutic intervention for CF. Ionomic analysis showed significant changes in the IB3-1 element profile compared with C38 cells and in particular we observed an increase of intracellular Ca that significantly correlates with intracellular zinc (Zn) levels, suggesting a synergistic role of Ca and Zn influx. This finding is particularly intriguing because Zn has been reported to be effective in CF treatment increasing Ca influx. Taken together, our proteomic and ionomic data reveal that CFTR mutation sets in motion endogenous mechanisms counteracting impaired chloride transport mainly acting on epithelial ion transport and increasing intracellular Ca, suggesting potential links between protein expression and this response

miR-205-5p-mediated downregulation of ErbB/HER receptors in breast cancer stem cells results in targeted therapy resistance

The ErbB tyrosine kinase receptor family has been shown to have an important role in tumorigenesis, and the expression of its receptor members is frequently deregulated in many types of solid tumors. Various drugs targeting these receptors have been approved for cancer treatment. Particularly, in breast cancer, anti-Her2/EGFR molecules represent the standard therapy for Her2-positive malignancies. However, in a number of cases, the tumor relapses or progresses thus suggesting that not all cancer cells have been targeted. One possibility is that a subset of cells capable of regenerating the tumor, such as cancer stem cells (CSCs), may not respond to these therapeutic agents. Accumulating evidences indicate that miR-205-5p is significantly downregulated in breast tumors compared with normal breast tissue and acts as a tumor suppressor directly targeting oncogenes such as Zeb1 and ErbB3. In this study, we report that miR-205-5p is highly expressed in BCSCs and represses directly ERBB2 and indirectly EGFR leading to resistance to targeted therapy. Furthermore, we show that miR-205-5p directly regulates the expression of p63 which is in turn involved in the EGFR expression suggesting a miR-205/p63/EGFR regulation