Pushing the Boundary of the 48 V Data Center Power Conversion in the AI and IoT Era

openThe increasing interest in cloud-based services, the Internet-of-Things and the take-over of artificial intelligence computing require constant improvement of the power distribution network. Electricity consumption of data centers, which drains a consistent slice of modern world energy production, is projected to increase tremendously during the next decade. Data centers are the backbone of modern economy; as a consequence, energy-aware resource allocation heuristics are constantly researched, leading the major IT services providers to develop new power conversion architectures to increase the overall webfarm distribution efficiency, together reducing the resulting carbon footprint and maximizing their investments. As higher voltage distribution yields lower conduction losses, vendors are moving from the 12 V rack bus to 48 V solutions together with research centers and especially data center developers. As mentioned, efficiency is crucial to address in this scenario and the whole conversion chain, i.e. from the 48 V bus to the CPU/GPU/ASIC voltage, must be optimized to decrease wasted energy inside the server rack. Power density for this converters family is also paramount to consider, as the overall system must occupy as less area and volume as possible. LLC resonant converters are commonly used as IBCs (intermediate bus converters), together with their GaN implementations because of their multiple advantages in efficiency and size, while multiphase-buck-derived topologies are the most common solution to step-down-to and regulate the final processor voltage as they're well-know, easy to scale and design. This dissertation proposes a family of non-isolated, innovative converters capable of increasing the power density and the efficiency of the state-of-the-art 48 V to 1.8/0.9 V conversion. In this work three solutions are proposed, which can be combined or used as stand-alone converters: an ASIC on-chip switched-capacitor resonant voltage divider, two unregulated Google-STC-derived topologies for the IBC stage (48 V to 12 V and 48 V to 4.8 V + 10.6 V dual-output) and a complete 48 V to 1.8 V ultra-dense PoL converter. Each block has been thoroughly tested and researched, therefore mathematical and experimental results are provided for each solution, together with state-of-the-art comparisons and contextualization.The increasing interest in cloud-based services, the Internet-of-Things and the take-over of artificial intelligence computing require constant improvement of the power distribution network. Electricity consumption of data centers, which drains a consistent slice of modern world energy production, is projected to increase tremendously during the next decade. Data centers are the backbone of modern economy; as a consequence, energy-aware resource allocation heuristics are constantly researched, leading the major IT services providers to develop new power conversion architectures to increase the overall webfarm distribution efficiency, together reducing the resulting carbon footprint and maximizing their investments. As higher voltage distribution yields lower conduction losses, vendors are moving from the 12 V rack bus to 48 V solutions together with research centers and especially data center developers. As mentioned, efficiency is crucial to address in this scenario and the whole conversion chain, i.e. from the 48 V bus to the CPU/GPU/ASIC voltage, must be optimized to decrease wasted energy inside the server rack. Power density for this converters family is also paramount to consider, as the overall system must occupy as less area and volume as possible. LLC resonant converters are commonly used as IBCs (intermediate bus converters), together with their GaN implementations because of their multiple advantages in efficiency and size, while multiphase-buck-derived topologies are the most common solution to step-down-to and regulate the final processor voltage as they're well-know, easy to scale and design. This dissertation proposes a family of non-isolated, innovative converters capable of increasing the power density and the efficiency of the state-of-the-art 48 V to 1.8/0.9 V conversion. In this work three solutions are proposed, which can be combined or used as stand-alone converters: an ASIC on-chip switched-capacitor resonant voltage divider, two unregulated Google-STC-derived topologies for the IBC stage (48 V to 12 V and 48 V to 4.8 V + 10.6 V dual-output) and a complete 48 V to 1.8 V ultra-dense PoL converter. Each block has been thoroughly tested and researched, therefore mathematical and experimental results are provided for each solution, together with state-of-the-art comparisons and contextualization.Dottorato di ricerca in Ingegneria industriale e dell'informazioneopenUrsino, Mari

Realization of a 10 kW MES power to methane plant based on unified AC/DC converter

This paper presents a galvanic isolated multi output AC/DC topology that is suitable for Microbial electrosynthesis (MES) based Power to Methane energy storage systems. The presented scheme utilizes a three phase back to back converters, a single-input and multiple-output three phase transformer, single diode rectifiers and buck converters that employ a proper interconnection between MES cells and the mains. The proposed topology merges all the required single phase AC/DC converters as a unified converter which reduces the overall system size and provides system integrity and overall controllability. The proposed control scheme allows to achieve the following desired goals:1) Simultaneous control of all cells; 2) Absorbing power from the grid and covert to methane when the electricity price goes down; 3) the power factor and the quality of grid current is under control; 4) Supplying MES cells at the optimal operating point. For verification of system performance, Real time simulation results that are obtained from a 10-kW MES energy storage are presented.Postprint (author's final draft

Zero-voltage-switching buck converter with low-voltage stress using coupled inductor

This study presents a new zero-voltage-switching (ZVS) buck converter. The proposed converter utilises a coupled inductor to implement the output filter inductor as well as the auxiliary inductor which is commonly employed to realise ZVS for switches. Additional magnetic core for the auxiliary inductor in traditional ZVS converters is eliminated and hence reduced cost is achieved. Moreover, thanks to the series connection between the input and output, the switch voltage stress in the steady state is reduced and thus the ZVS operation can be easier achieved. Then the leakage inductor current circulating in the auxiliary switch is decreased, contributing to reduced conduction losses. In particular, low-voltage rating devices with low on-state resistance can be adopted to further improve efficiency in applications with non-zero output voltage all the time, such as the battery charger. Furthermore, the reverse-recovery problem of the diode is significantly alleviated by the leakage inductor of coupled inductor. In the study, operation principle and steady-state analysis of the proposed converter are presented in detail. Meanwhile, design considerations are given to obtain circuit parameters. Finally, simulations and experiments on a 200 W prototype circuit validate the advantages and effectiveness of the proposed converter

Dynamics estimation and generalized tuning of stationary frame current controller for grid-tied power converters

The integration of AC-DC power converters to manage the connection of generation to the grid has increased exponentially over the last years. PV or wind generation plants are one of the main applications showing this trend. High power converters are increasingly installed for integrating the renewables in a larger scale. The control design for these converters becomes more challenging due to the reduced control bandwidth and increased complexity in the grid connection filter. A generalized and optimized control tuning approach for converters becomes more favored. This paper proposes an algorithm for estimating the dynamic performance of the stationary frame current controllers, and based on it a generalized and optimized tuning approach is developed. The experience-based specifications of the tuning inputs are not necessary through the tuning approach. Simulation and experimental results in different scenarios are shown to evaluate the proposal.Peer ReviewedPostprint (published version

MODELING AND SIMULATION OF LOW VOLTAGE POWER SUPPLY FOR ACTIVE PHASED ARRAY RADAR

This paper deals with the modeling and simulation of low voltage power supply (LVPS) unit to the ACTIVE PHASED ARRAY RADAR, which is used for sensing different targets at a time. This RADAR system contains flat bank of small identical antennas and huge number of transmitting and receiving modules for electronic scanning. This radar antenna requires power in different levels for various electronic devices. The proposed design of LV power supply will have the ability to manage temperature variations with high efficiency under different loading condition. The closed loop control such as voltage mode control and current mode control are used to regulate the output voltage with high switching frequency of 400khz has been designed. Simulations are performed using MATLAB / SIMULINK software

Review of Selected Multi-Element Resonant Topologies

The paper deals with an analysis andcomparison of multi-element resonant topologies. Thesuperior performance of the investigated convertersprovides inherent current protection and very lowcirculating energy. The converter consists of two resonanttanks and HF transformer in case of the LCTLC topology.The paper shows the design of the resonant elements. Theconverters can achieve zero current switching (ZCS) andzero voltage switching (ZVS) conditions for the primary andsecondary-side of the device respectively. The convertersachieve high values of power density and efficiency up to96 % at the full load. The paper includes the basicequations, analysis and simulation of the chosen topologies(LCTLC, LCLCL, LCL2C2)

Design and evaluation of a very high frequency dc/dc converter

Thesis (M. Eng.)--Massachusetts Institute of Technology, Dept. of Electrical Engineering and Computer Science, 2007.This electronic version was submitted by the student author. The certified thesis is available in the Institute Archives and Special Collections.Includes bibliographical references (p. 139-143).This thesis presents a resonant boost topology suitable for very high frequency (VHF, 30-300 MHz) dc-dc power conversion. The proposed design is a fixed frequency, fixed duty ratio resonant converter featuring low device stress, high efficiency over a wide load range, and excellent transient performance. A 110 MHz, 23 W experimental converter has been built and evaluated. The input voltage range is 8-16 V (14.4 V nominal), and the selectable output voltage is between 22-34 V (33 V nominal). The converter achieves higher than 87% efficiency at nominal input and output voltages, and maintains efficiency above 80% for loads as small as 5% of full load. Furthermore, efficiency is high over the input and output voltage range. In addition, a resonant gate drive scheme suitable for VHF operation is presented, which provides rapid startup and low-loss operation. The converter regulates the output using high-bandwidth on-off hysteretic control, which enables fast transient response and efficient light load operation. The low energy storage requirements of the converter allow the use of coreless inductors, thereby eliminating magnetic core loss and introducing the possibility of integration. The target application of the converter is the automotive industry, but the design presented here can be used in a broad range of applications where size, cost, and weight are important, as well as high efficiency and fast transient response.by Robert C.N. Pilawa-Podgurski.M.Eng

Efficiency comparison of power converters based on SiC and GaN semiconductors at high switching frequencies

© 2021 IEEE. Personal use of this material is permitted. Permission from IEEE must be obtained for all other uses, in any current or future media, including reprinting/republishing this material for advertising or promotional purposes,creating new collective works, for resale or redistribution to servers or lists, or reuse of any copyrighted component of this work in other works.Hard-switching voltage source converters (VSC) based on wide-bandgap (WBG) devices surpass their silicon equivalents in every aspect. Nevertheless, at high switching frequencies, the efficiency significantly differs depending on the WBG semiconductor used. This article presents an extensive comparison between gallium nitride (GaN), and silicon carbide (SiC) devices in terms of efficiency. The impact of the switching frequency is evaluated for each semiconductor using two modulation techniques: the classical space vector pulse width modulation (SVPWM) technique, and the innovative hexagonal sigma-delta modulation (H-S¿). The performance and losses of both WBG technologies are analysed here using Matlab/Simulink and PLECS. Experimental results performed on two VSC converters, one based on SiC devices and the other made using GaN transistors, show the influence of the semiconductor technology and the modulation strategy on the efficiency at high switching frequenciesPeer ReviewedPostprint (published version