Modeling and Design Techniques for 3-D ICs under Process, Voltage, and Temperature Variations

Three-dimensional (3-D) integration is a promising solution to further enhance the density and performance of modern integrated circuits (ICs). In 3-D ICs, multiple dies (tiers or planes) are vertically stacked. These dies can be designed and fabricated separately. In addition, these dies can be fabricated in different technologies. The effect of different sources of variations on 3-D circuits, consequently, differ from 2-D ICs. As technology scales, these variations significantly affect the performance of circuits. Therefore, it is increasingly important to accurately and efficiently model different sources of variations in 3-D ICs. The process, voltage, and temperature variations in 3-D ICs are investigated in this dissertation. Related modeling and design techniques are proposed to design a robust 3-D IC. Process variations in 3-D ICs are first analyzed. The effect of process variations on synchronization and 3-D clock distribution networks, is carefully studied. A novel statistical model is proposed to describe the timing variation in 3-D clock distribution networks caused by process variations. Based on this model, different topologies of 3-D clock distribution networks are compared in terms of skew variation. A set of guidelines is proposed to design 3-D clock distribution networks with low clock uncertainty. Voltage variations are described by power supply noise. Power supply noise in 3-D ICs is investigated considering different characteristics of potential 3-D power grids in this thesis. A new algorithm is developed to fast analyze the steady-state IR-drop in 3-D power grids. The first droop of power supply noise, also called resonant supply noise, is usually the deepest voltage drop in power distribution networks. The effect of resonant supply noise on 3-D clock distribution networks is investigated. The combined effect of process variations and power supply noise is modeled by skitter consisting of both skew and jitter. A novel statistical model of skitter is proposed. Based on this proposed model and simulation results, a set of guidelines has been proposed to mitigate the negative effect of process and voltage variations on 3-D clock distribution networks. Thermal issues in 3-D ICs are considered by carefully modeling thermal through silicon vias (TTSVs) in this dissertation. TTSVs are vertical vias which do not carry signals, dedicated to facilitate the propagation of heat to reduce the temperature of 3-D ICs. Two analytic models are proposed to describe the heat transfer in 3-D circuits related to TTSVs herein, providing proper closed-form expressions for the thermal resistance of the TTSVs. The effect of different physical and geometric parameters of TTSVs on the temperature of 3-D ICs is analyzed. The proposed models can be used to fast and accurately estimate the temperature to avoid the overuse of TTSVs occupying a large portion of area. A set of models and design techniques is proposed in this dissertation to describe and mitigate the deleterious effects of process, voltage, and temperature variations in 3-D ICs. Due to the continuous shrink in the feature size of transistors, the large number of devices within one circuit, and the high operating frequency, the effect of these variations on the performance of 3-D ICs becomes increasingly significant. Accurately and efficiently estimating and controlling these variations are, consequently, critical tasks for the design of 3-D ICs

Effect of Clock and Power Gating on Power Distribution Network Noise in 2D and 3D Integrated Circuits

In this work, power supply noise contribution, at a particular node on the power grid, from clock/power gated blocks is maximized at particular time and the synthetic gating patterns of the blocks that result in the maximum noise is obtained for the interval 0 to target time. We utilize wavelet based analysis as wavelets are a natural way of characterizing the time-frequency behavior of the power grid. The gating patterns for the blocks and the maximum supply noise at the Point of Interest at the specified target time obtained via a Linear Programming (LP) formulation (clock gating) and Genetic Algorithm based problem formulation (Power Gating)

Characterization and management of voltage noise in multi-core, multi-threaded processors

textReliability is one of the important issues of recent microprocessor design. Processors must provide correct behavior as users expect, and must not fail at any time. However, unreliable operation can be caused by excessive supply voltage fluctuations due to an inductive part in a microprocessor power distribution network. This voltage fluctuation issue is referred to as inductive or di/dt noise, and requires thorough analysis and sophisticated design solutions. This dissertation proposes an automated stressmark generation framework to characterize di/dt noise effect, and suggests a practical solution for management of di/dt effects while achieving performance and energy goals. First, the di/dt noise issue is analyzed from theory to a practical view. Inductance is a parasitic part in power distribution network for microprocessor, and its characteristics such as resonant frequencies are reviewed. Then, it is shown that supply voltage fluctuation from resonant behavior is much harmful than single event voltage fluctuations. Voltage fluctuations caused by standard benchmarks such as SPEC CPU2006, PARSEC, Linpack, etc. are studied. Next, an AUtomated DI/dT stressmark generation framework, referred to as AUDIT, is proposed to identify maximum voltage droop in a microprocessor power distribution network. The di/dt stressmark generated from AUDIT framework is an instruction sequence, which draws periodic high and low current pulses that maximize voltage fluctuations including voltage droops. AUDIT uses a Genetic Algorithm in scheduling and optimizing candidate instruction sequences to create a maximum voltage droop. In addition, AUDIT provides with both simulation and hardware measurement methods for finding maximum voltage droops in different design and verification stages of a processor. Failure points in hardware due to voltage droops are analyzed. Finally, a hardware technique, floating-point (FP) issue throttling, is examined, which provides a reduction in worst case voltage droop. This dissertation shows the impact of floating point throttling on voltage droop, and translates this reduction in voltage droop to an increase in operating frequency because additional guardband is no longer required to guard against droops resulting from heavy floating point usage. This dissertation presents two techniques to dynamically determine when to tradeoff FP throughput for reduced voltage margin and increased frequency. These techniques can work in software level without any modification of existing hardware.Electrical and Computer Engineerin

三次元集積回路におけるチップ間ノイズ結合のその場評価と解析手法に関する研究

博士（工学）神戸大

Fast, accurate power measurement and optimization for microprocessor platforms

Power and energy consumption have become important for all computers, but the tools used to measure and optimize power on physical hardware lag far behind performance focused tools. Existing measurement apparata have low analog bandwidth, do not explicitly correlate power data with processor activity, and are not explained in sufficient detail to quantify uncertainty in their data. We present the design, implementation, and application of Jouler’s Loupe, a measurement device that overcomes these obstacles and enables a new generation of fast, fundamentally sound energy-efficiency-focused tools. We demonstrate substantial opportunity for energy-focused software optimizations on a mobile CPU core

Active timing margin management to improve microprocessor power efficiency

Improving power/performance efficiency is critical for today’s micro- processors. From edge devices to datacenters, lower power or higher performance always produces better systems, measured by lower cost of ownership or longer battery time. This thesis studies improving microprocessor power/performance efficiency by optimizing the pipeline timing margin. In particular, this thesis focuses on improving the efficacy of Active Timing Margin, a young technology that dynamically adjusts the margin. Active timing margin trims down the pipeline timing margin with a control loop that adjusts voltage and frequency based on real-time chip environment monitoring. The key insight of this thesis is that in order to maximize active timing margin’s efficiency enhancement benefits, synergistic management from processor architecture design and system software scheduling are needed. To that end, this thesis covers the major consumers of pipeline timing margin, including temperature, voltage, and process variation. For temperature variation, the thesis proposes a table-lookup based active timing margin mechanism, and an associated temperature management scheme to minimize power consumption. For voltage variation, the thesis characterizes the limiting factors of adaptive clocking’s power saving and proposes application scheduling to maximize total system power reduction. For process variation, the thesis proposes core-level adaptive clocking reconfiguration to automatically expose inter-core variation and discusses workload scheduling and throttling management to control critical application performance. The author believes the optimization presented in this thesis can potentially benefit a variety of processor architectures as the conclusions are based on the solid measurement on state-of-the-art processors, and the research objective, active timing margin, already has wide applicability in the latest microprocessors by the time this thesis is written.Electrical and Computer Engineerin

Clock Polarity Assignment Methodologies for Designing High-Performance and Robust Clock Trees

학위논문 (박사)-- 서울대학교 대학원 : 전기·컴퓨터공학부, 2016. 8. 김태환.In modern synchronous circuits, the system relies on one single signal, namely, the clock signal. All data sampling of flip-flops rely on the timing of the clock signal. This makes clock trees, which deliver the clock signal to every clock sink in the whole system, one of the most active components on a chip, as it must switch without halting. Naturally, this makes clock trees a primary target of optimization for low power/high performance designs. First, bounded skew clock polarity assignment is explored. Buffers in the clock tree switch simultaneously as the clock signal switch, which causes power/ground supply voltage fluctuation. This phenomenon is referred to as clock noise and brings adverse effects on circuit robustness. Clock polarity assignment technique replaces some of the buffers in the clock trees with inverters. Since buffers draw larger current at the rising edge of the clock while inverters draw larger current at the falling edge, this technique can mitigate peak noise problem at the power/ground supply rails. Second, useful skew clock polarity assignment method is developed. Useful clock skew methodology allows consideration of individual clock skew restraints between each clock sinks, allowing further noise reduction by exploiting more time slack. Through experiments with ISPD 2010 clock network synthesis contest benchmark circuits, the results show that the proposed clock polarity algorithm is able to reduce the peak noise caused by clock buffers by 10.9% further over that of the global skew bound constrained polarity assignment while satisfying all setup and hold time constraints. Lastly, as multi-corner multi-mode (MCMM) design methodologies, process variations and clock gating techniques are becoming common place in advanced technology nodes, clock polarity assignment methods that mitigate these problems are devised. Experimental results indicate that the proposed methods successfully satisfy required design constraints imposed by such variations. In summary, this dissertation presents clock polarity assignments that considers useful clock skew, delay variations, MCMM design methodologies and clock gating techniques.Chapter 1 Introduction 1 1.1 Clock Trees 1 1.2 Simultaneous Switching Noise 3 1.3 Clock Polarity Assignment Technique 4 1.4 Contributions of this Dissertation 5 Chapter 2 Clock Polarity Assignment Under Bounded Skew 7 2.1 Introduction 7 2.2 Motivational Example 9 2.3 Problem Formulation 13 2.4 Proposed Algorithm 17 2.4.1 Independence Assumption 17 2.4.2 Characterization of Noise 18 2.4.3 Overview of the Proposed Algorithm 19 2.4.4 Mapping WaveMin Problem to MOSP problem 22 2.4.5 A Fast Algorithm 26 2.4.6 Zone Sizing/Partitioning Method 27 2.5 Experimental Results 28 2.5.1 Experimental Setup 28 2.5.2 Noise Reduction 28 2.5.3 Simulation on Full Circuit 29 2.6 Effects of Clock Polarity Assignment on Simultaneous Switching Noise 34 2.6.1 Model of Power Delivery Network 34 2.6.2 Peak-to-Peak Voltage Swing 35 2.7 Effects of Decoupling Capacitors 36 2.8 Effects of Clock Polarity Assignment on Clock Jitter 40 2.8.1 Noise in Frequency Domain 40 2.9 Summary 43 Chapter 3 Clock Polarity Assignment Under Useful Skew 44 3.1 Introduction 44 3.2 Motivational Example 45 3.3 Problem Formulation 47 3.4 Proposed Algorithm 49 3.4.1 Integer Linear Programming Formulation and Linear Programming Relaxation 49 3.4.2 Formulating into Maximum Clique Problem 49 3.4.3 Scalable Algorithm for Clique Exploration 51 3.5 Experimental Results 54 3.5.1 Experimental Setup 54 3.5.2 Assessing the Performance of UsefulMin over Wavemin 56 3.6 Summary 57 Chapter 4 Extensions of Clock Polarity Assignment Methods 60 4.1 Coping With Thermal Variations 60 4.1.1 Introduction 60 4.1.2 Proposed Method 61 4.1.3 Experimental Results 66 4.2 Coping with Delay Variations 70 4.2.1 Introduction 70 4.2.2 The Impact of Process Variations on Polarity Assignment 71 4.2.3 Proposed Method for Variation Resiliency 72 4.2.4 Experimental Results 73 4.3 Coping With Multi-Mode Designs 75 4.3.1 Introduction 75 4.3.2 Proposed Method 76 4.3.3 Experimental Results 84 4.4 Orthogonality with Other Design Techniques ? Clock Gating 87 4.4.1 Introduction 87 4.4.2 Proposed Partitioning Method 87 4.4.3 Experimental Results 88 4.5 Summary 90 Chapter 5 Conclusion 92 5.1 Clock Polarity Assignment Under Bounded Skew 92 5.2 Clock Polarity Assignment Under Useful Skew 93 5.3 Extensions of Clock Polarity Assignment 93 Appendices 94 Chapter A Power Spectral Densities of ISCAS89 Circuits 95 Chapter B The Effect of Decoupling Capacitors 99 초록 109Docto

AI/ML Algorithms and Applications in VLSI Design and Technology

An evident challenge ahead for the integrated circuit (IC) industry in the nanometer regime is the investigation and development of methods that can reduce the design complexity ensuing from growing process variations and curtail the turnaround time of chip manufacturing. Conventional methodologies employed for such tasks are largely manual; thus, time-consuming and resource-intensive. In contrast, the unique learning strategies of artificial intelligence (AI) provide numerous exciting automated approaches for handling complex and data-intensive tasks in very-large-scale integration (VLSI) design and testing. Employing AI and machine learning (ML) algorithms in VLSI design and manufacturing reduces the time and effort for understanding and processing the data within and across different abstraction levels via automated learning algorithms. It, in turn, improves the IC yield and reduces the manufacturing turnaround time. This paper thoroughly reviews the AI/ML automated approaches introduced in the past towards VLSI design and manufacturing. Moreover, we discuss the scope of AI/ML applications in the future at various abstraction levels to revolutionize the field of VLSI design, aiming for high-speed, highly intelligent, and efficient implementations

Design for Reliability and Low Power in Emerging Technologies

Die fortlaufende Verkleinerung von Transistor-Strukturgrößen ist einer der wichtigsten Antreiber für das Wachstum in der Halbleitertechnologiebranche. Seit Jahrzehnten erhöhen sich sowohl Integrationsdichte als auch Komplexität von Schaltkreisen und zeigen damit einen fortlaufenden Trend, der sich über alle modernen Fertigungsgrößen erstreckt. Bislang ging das Verkleinern von Transistoren mit einer Verringerung der Versorgungsspannung einher, was zu einer Reduktion der Leistungsaufnahme führte und damit eine gleichbleibenden Leistungsdichte sicherstellte. Doch mit dem Beginn von Strukturgrößen im Nanometerbreich verlangsamte sich die fortlaufende Skalierung. Viele Schwierigkeiten, sowie das Erreichen von physikalischen Grenzen in der Fertigung und Nicht-Idealitäten beim Skalieren der Versorgungsspannung, führten zu einer Zunahme der Leistungsdichte und, damit einhergehend, zu erschwerten Problemen bei der Sicherstellung der Zuverlässigkeit. Dazu zählen, unter anderem, Alterungseffekte in Transistoren sowie übermäßige Hitzeentwicklung, nicht zuletzt durch stärkeres Auftreten von Selbsterhitzungseffekten innerhalb der Transistoren. Damit solche Probleme die Zuverlässigkeit eines Schaltkreises nicht gefährden, werden die internen Signallaufzeiten üblicherweise sehr pessimistisch kalkuliert. Durch den so entstandenen zeitlichen Sicherheitsabstand wird die korrekte Funktionalität des Schaltkreises sichergestellt, allerdings auf Kosten der Performance. Alternativ kann die Zuverlässigkeit des Schaltkreises auch durch andere Techniken erhöht werden, wie zum Beispiel durch Null-Temperatur-Koeffizienten oder Approximate Computing. Wenngleich diese Techniken einen Großteil des üblichen zeitlichen Sicherheitsabstandes einsparen können, bergen sie dennoch weitere Konsequenzen und Kompromisse. Bleibende Herausforderungen bei der Skalierung von CMOS Technologien führen außerdem zu einem verstärkten Fokus auf vielversprechende Zukunftstechnologien. Ein Beispiel dafür ist der Negative Capacitance Field-Effect Transistor (NCFET), der eine beachtenswerte Leistungssteigerung gegenüber herkömmlichen FinFET Transistoren aufweist und diese in Zukunft ersetzen könnte. Des Weiteren setzen Entwickler von Schaltkreisen vermehrt auf komplexe, parallele Strukturen statt auf höhere Taktfrequenzen. Diese komplexen Modelle benötigen moderne Power-Management Techniken in allen Aspekten des Designs. Mit dem Auftreten von neuartigen Transistortechnologien (wie zum Beispiel NCFET) müssen diese Power-Management Techniken neu bewertet werden, da sich Abhängigkeiten und Verhältnismäßigkeiten ändern. Diese Arbeit präsentiert neue Herangehensweisen, sowohl zur Analyse als auch zur Modellierung der Zuverlässigkeit von Schaltkreisen, um zuvor genannte Herausforderungen auf mehreren Designebenen anzugehen. Diese Herangehensweisen unterteilen sich in konventionelle Techniken ((a), (b), (c) und (d)) und unkonventionelle Techniken ((e) und (f)), wie folgt: $\textbf{(a)}$ Analyse von Leistungszunahmen in Zusammenhang mit der Maximierung von Leistungseffizienz beim Betrieb nahe der Transistor Schwellspannung, insbesondere am optimalen Leistungspunkt. Das genaue Ermitteln eines solchen optimalen Leistungspunkts ist eine besondere Herausforderung bei Multicore Designs, da dieser sich mit den jeweiligen Optimierungszielsetzungen und der Arbeitsbelastung verschiebt. $\textbf{(b)}$ Aufzeigen versteckter Interdependenzen zwischen Alterungseffekten bei Transistoren und Schwankungen in der Versorgungsspannung durch „IR-drops“. Eine neuartige Technik wird vorgestellt, die sowohl Über- als auch Unterschätzungen bei der Ermittlung des zeitlichen Sicherheitsabstands vermeidet und folglich den kleinsten, dennoch ausreichenden Sicherheitsabstand ermittelt. $\textbf{(c)}$ Eindämmung von Alterungseffekten bei Transistoren durch „Graceful Approximation“, eine Technik zur Erhöhung der Taktfrequenz bei Bedarf. Der durch Alterungseffekte bedingte zeitlich Sicherheitsabstand wird durch Approximate Computing Techniken ersetzt. Des Weiteren wird Quantisierung verwendet um ausreichend Genauigkeit bei den Berechnungen zu gewährleisten. $\textbf{(d)}$ Eindämmung von temperaturabhängigen Verschlechterungen der Signallaufzeit durch den Betrieb nahe des Null-Temperatur Koeffizienten (N-ZTC). Der Betrieb bei N-ZTC minimiert temperaturbedingte Abweichungen der Performance und der Leistungsaufnahme. Qualitative und quantitative Vergleiche gegenüber dem traditionellen zeitlichen Sicherheitsabstand werden präsentiert. $\textbf{(e)}$ Modellierung von Power-Management Techniken für NCFET-basierte Prozessoren. Die NCFET Technologie hat einzigartige Eigenschaften, durch die herkömmliche Verfahren zur Spannungs- und Frequenzskalierungen zur Laufzeit (DVS/DVFS) suboptimale Ergebnisse erzielen. Dies erfordert NCFET-spezifische Power-Management Techniken, die in dieser Arbeit vorgestellt werden. $\textbf{(f)}$ Vorstellung eines neuartigen heterogenen Multicore Designs in NCFET Technologie. Das Design beinhaltet identische Kerne; Heterogenität entsteht durch die Anwendung der individuellen, optimalen Konfiguration der Kerne. Amdahls Gesetz wird erweitert, um neue system- und anwendungsspezifische Parameter abzudecken und die Vorzüge des neuen Designs aufzuzeigen. Die Auswertungen der vorgestellten Techniken werden mithilfe von Implementierungen und Simulationen auf Schaltkreisebene (gate-level) durchgeführt. Des Weiteren werden Simulatoren auf Systemebene (system-level) verwendet, um Multicore Designs zu implementieren und zu simulieren. Zur Validierung und Bewertung der Effektivität gegenüber dem Stand der Technik werden analytische, gate-level und system-level Simulationen herangezogen, die sowohl synthetische als auch reale Anwendungen betrachten