Design & development of a simulation model to analyse scheduling rules in an FMS in a virtual manufacturing environment : a thesis presented in partial fulfilment of the requirements for the degree of Master of Technology in Manufacturing and Industrial Technology at Massey University

Due to the rapid changes in the needs of the customer for new products, the future manufacturing systems must cope with these changes. Hence, the need for the manufacturing systems to support these changes in the products with shorter lead times within a single manufacturing facility. The Virtual Manufacturing System (VMS) is one concept which can assist in meeting these demands. The VMS concept enables the manufacturing system designers to emulate and test the performance of the future manufacturing systems. This research has given an overview of the new concepts of Virtual Manufacturing Systems and Virtual Manufacturing in general. A Virtual Reality Software tool has been used to realise the VMS concept. A Virtual Manufacturing Environment representing a Flexible Manufacturing System (FMS) has been modelled. A simulation control language is employed for developing simulation control logics and decision making control logics for the development of the FMS model. The modelled FMS is implemented and tested through simulation experiments. The testing is done by analysing the traditional scheduling rules in a manufacturing facility. Average Machine Utilisation, Mean Flow Time, Average Queue Lengths and the System Production Rate are measured as the System Performance Measures for the evaluation of the scheduling rules. This research has identified that the Virtual Manufacturing Software is a powerful tool which can identify optimum configurations and highlight potential problems before a final and expensive manufacturing system is established physically

Using heat demand prediction to optimise Virtual Power Plant production capacity

In the coming decade a strong trend towards distributed electricity generation (microgeneration) is expected. Micro-generators are small appliances that generate electricity (and heat) at the kilowatt level, which allows them to be installed in households. By combining a group of micro-generators, a Virtual Power Plant can be formed. The electricity market/network requires a VPP control system to be fast, scalable and reliable. It should be able to adjust the production quickly, handle in the order of millions of micro-generators and it should ensure the required production is really produced by the fleet of microgenerators. When using micro Combined Heat and Power microgenerators, the electricity production is determined by heat demand. In this paper we propose a VPP control system design using learning systems to maximise the economical benefits of the microCHP appliances. Furthermore, ways to test our design are\ud described

Virtual water controlled demographic growth of nations

Population growth is in general constrained by food production, which in turn depends on the access to water resources. At a country level, some populations use more water than they control because of their ability to import food and the virtual water required for its production. Here, we investigate the dependence of demographic growth on available water resources for exporting and importing nations. By quantifying the carrying capacity of nations based on calculations of the virtual water available through the food trade network, we point to the existence of a global water unbalance. We suggest that current export rates will not be maintained and consequently we question the long-run sustainability of the food trade system as a whole. Water rich regions are likely to soon reduce the amount of virtual water they export, thus leaving import-dependent regions without enough water to sustain their populations. We also investigate the potential impact of possible scenarios that might mitigate these effects through (1) cooperative interactions among nations whereby water rich countries maintain a tiny fraction of their food production available for export; (2) changes in consumption patterns; and (3) a positive feedback between demographic growth and technological innovations. We find that these strategies may indeed reduce the vulnerability of water-controlled societies.Comment: 11 pages, 3 figure

Period Batch Control - A Production Planning System Applied to Virtual Manufacturing Cells

Period Batch Control (PBC) system has been known for its implementation with the classical group technology (GT) cells, and it has been known for its simplicity. The main production planning decisions concern the choice of the period length and the stage number and contents. Also, in order to better integrate the production planning with the application of GT cells at the shop floor, the concept of virtual manufacturing cells has been applied. Since virtual cells configurations are changing periodically, a model for implementing the PBC system into virtual manufacturing cells environment is developed. The model enables alignment of the PBC principles and rules with virtual cell design goals. Model is tested on the case study of furniture production. With the use of scheduling software, different scheduling rules were simulated for four production weeks. The experimental results from these for production weeks show how the choice of PBC parameters impacts the virtual cells configurations, machine sharing and utilization

Distributed/virtual manufacturing system cell: an experimental installation

The main objectives of the “Distributed/Virtual Manufacturing System (D/V MS) Cell” project are: (1) The development of Tele-services technologies and organisation for the production planning and control functions; (2) The development of permanent high performance laboratory facilities that enable development and demonstration of D/V MS design and control, i.e., global distribution of production planning and control functions; (3) The development of an abstract environment, i.e., a virtual environment for design and real time control of manufacturing systems, or one of its elements, independent of the physical implementations. The D/V MS Cell satisfies the defined hierarchical distributed control model The Hardware System of the D/V MS Cell is composed by: (1) Machine tool cell: CNC milling machine, external sensors and actuators, interface computer with communications links, (2) Machine cell: Two machine simulators, PLC, sensors and actuators, computer based local controller, (3) Robot cell: Robot SCORBOT ER-VII, artificial vision system, conveyor system, computer based local controller, (4) Control centre: Video projector, computer based remote controller, computer based real time video and audio system. The Software System of the D/V MS Cell is composed by: (1) Applications for Human-Computer Interface (HMI): Interfaces for machine tool and robot programming and control, interface for production planning and control, (2) Computer-Machine Interface, via RS-232C, (3) Computer-Computer Interface, for communications via Internet. The hardware structure of the (D/V MS) Cell is already implemented and interfaces for machine tool programming and control are developed (software system). The operation of the complete system is planned for the year 1999

Speech Breathing in Virtual Humans: An Interactive Model and Empirical Study

Human speech production requires the dynamic regulation of air through the vocal system. While virtual character systems commonly are capable of speech output, they rarely take breathing during speaking - speech breathing - into account. We believe that integrating dynamic speech breathing systems in virtual characters can significantly contribute to augmenting their realism. Here, we present a novel control architecture aimed at generating speech breathing in virtual characters. This architecture is informed by behavioral, linguistic and anatomical knowledge of human speech breathing. Based on textual input and controlled by a set of low-and high-level parameters, the system produces dynamic signals in real-time that control the virtual character's anatomy (thorax, abdomen, head, nostrils, and mouth) and sound production (speech and breathing). In addition, we perform a study to determine the effects of including breathing-motivated speech movements, such as head tilts and chest expansions during dialogue on a virtual character, as well as breathing sounds. This study includes speech that is generated both from a text-to-speech engine as well as from recorded voice

Using Virtual Instrument in Teaching Automatic Measurement Technology Course

The use of an automatic measurement technology is highly important in current industries. The technology has been sued in various applications such as environment monitoring, quality control of production line, and medical disease analysis. Automatic measurement technology requires programming, facilities integration, control application, function innovation, and maintenance technology. Developing suitable teaching equipment that can satisfy the demand of industry-orientation Automatic Measurement Technology Course (AMTC) is a challenge. In this study, a virtual instrument is introduced to solve the problem. LabVIEW, which is utilized to design virtual instruments, provides powerful functions for instrument control and measurement. Therefore, in this proposed AMTC, anbsp LabVIEW-based virtual instrument system is established as teaching equipment for undergraduate students in colleges of engineering or technology

Virtual Manufacturing : Tools for improving Design and Production

International audienceThe research area "Virtual Manufacturing" can be defined as an integrated manufacturing environment which can enhance one or several levels of decision and control in manufacturing process. Several domains can be addressed: Product and Process Design, Process and Production Planning, Machine Tool, Robot and Manufacturing System. As automation technologies such as CAD/CAM have substantially shortened the time required to design products, Virtual Manufacturing will have a similar effect on the manufacturing phase thanks to the modelling, simulation and optimisation of the product and the processes involved in its fabrication