Verification of the indoor GPS system, by comparison with calibrated coordinates and by angular reference

This paper details work carried out to verify the dimensional measurement performance of the Indoor GPS (iGPS) system; a network of Rotary-Laser Automatic Theodolites (R-LATs). Initially tests were carried out to determine the angular uncertainties on an individual R-LAT transmitter-receiver pair. A method is presented of determining the uncertainty of dimensional measurement for a three dimensional coordinate measurement machine. An experimental procedure was developed to compare three dimensional coordinate measurements with calibrated reference points. The reference standard used to calibrate these reference points was a fringe counting interferometer with the multilateration technique employed to establish three dimensional coordinates. This is an extension of the established technique of comparing measured lengths with calibrated lengths. The method was found to be practical and able to establish that the expanded uncertainty of the basic iGPS system was approximately 1 mm at a 95% confidence level. Further tests carried out on a highly optimized version of the iGPS system have shown that the coordinate uncertainty can be reduced to 0.25 mm at a 95% confidence level

Estimation of uncertainty in three-dimensional coordinate measurement by comparison with calibrated points

This paper details a method of estimating the uncertainty of dimensional measurement for a three-dimensional coordinate measurement machine. An experimental procedure was developed to compare three-dimensional coordinate measurements with calibrated reference points. The reference standard used to calibrate these reference points was a fringe counting interferometer with a multilateration-like technique employed to establish three-dimensional coordinates. This is an extension of the established technique of comparing measured lengths with calibrated lengths. Specifically a distributed coordinate measurement device was tested which consisted of a network of Rotary-Laser Automatic Theodolites (R-LATs), this system is known commercially as indoor GPS (iGPS). The method was found to be practical and was used to estimate that the uncertainty of measurement for the basic iGPS system is approximately 1 mm at a 95% confidence level throughout a measurement volume of approximately 10 m × 10 m × 1.5 m. © 2010 IOP Publishing Ltd

Dimensional measurements in the shipbuilding industry: on‑site comparison of a state‑of‑the‑art laser tracker, total station and laser scanner

Thanks to recent technological innovations, some large-volume-metrology measuring instruments—that would have been considered out of context one/two decades ago—are now efective for the shipbuilding industry, where dimensional errors of a few millimetres are generally tolerated. This paper considers three state-of-the-art instruments: a laser tracker, a total station, and a laser scanner, all with the latest generation of technology. While the frst instrument type has long been widespread for applications in industrial metrology, the last two have traditionally been used in other felds, such as as-built surveying, civil engineering, architecture and topography. Instruments are compared using experimental tests concerning the dimensional verifcation of cruise-ship modules in the relatively under-explored context of the construction of the hull, which represents the ship’s framework. The comparison is structured based on several qualitative and quantitative criteria, including but not limited to (i) simplicity of use for operator(s), (ii) time of acquisition/analysis of measurement data, (iii) metrological performance, and (iv) cost. The main contribution of this article is the on-site testing of instruments of interest, in the typical (unfavourable) working conditions of shipyards

Large volume metrology technologies for the light controlled factory

In the Light Controlled Factory part-to-part assembly and reduced weight will be enabled through the use of predictive fitting processes; low cost high accuracy reconfigurable tooling will be made possible by active compensation; improved control will allow accurate robotic machining; and quality will be improved through the use of traceable uncertainty based quality control throughout the production system. A number of challenges must be overcome before this vision will be realized; 1) controlling industrial robots for accurate machining; 2) compensation of measurements for thermal expansion; 3) Compensation of measurements for refractive index changes; 4) development of Embedded Metrology Tooling for in-tooling measurement and active tooling compensation; and 5) development of Software for the Planning and Control of Integrated Metrology Networks based on Quality Control with Uncertainty Evaluation and control systems for predictive processes. This paper describes how these challenges are being addressed, in particular the central challenge of developing large volume measurement process models within an integrated dimensional variation management (IDVM) system

Study and Characterization of a Camera-based Distributed System for Large-Volume Dimensional Metrology Applications

Large-Volume Dimensional Metrology (LVDM) deals with dimensional inspection of large objects with dimensions in the order of tens up to hundreds of meters. Typical large volume dimensional metrology applications concern the assembly/disassembly phase of large objects, referring to industrial engineering. Based on different technologies and measurement principles, a wealth of LVDM systems have been proposed and developed in the literature, just to name a few, e.g., optical based systems such as laser tracker, laser radar, and mechanical based systems such as gantry CMM and multi-joints artificial arm CMM, and so on. Basically, the main existing LVDM systems can be divided into two categories, i.e. centralized systems and distributed systems, according to the scheme of hardware configuration. By definition, a centralized system is a stand-alone unit which works independently to provide measurements of a spatial point, while a distributed system, is defined as a system that consists of a series of sensors which work cooperatively to provide measurements of a spatial point, and usually individual sensor cannot measure the coordinates separately. Some representative distributed systems in the literature are iGPS, MScMS-II, and etc. The current trend of LVDM systems seem to orient towards distributed systems, and actually, distributed systems demonstrate many advantages that distinguish themselves from conventional centralized systems

Traceable onboard metrology for machine tools and large-scale systems

Esta tesis doctoral persigue la mejora de las funcionalidades de las máquinas herramienta para la fabricación de componentes de alto valor añadido. En concreto, la tesis se centra en mejorar la precisión de las máquinas herramienta en todo su volumen de trabajo y en desarrollar el conocimiento para realizar la medición por coordenadas trazable con este medio productivo. En realidad, la tecnología para realizar mediciones en máquina herramienta ya está disponible, como son los palpadores de contacto y los softwares de medición, sin embargo, hay varios factores que limitan la trazabilidad de la medición realizada en condiciones de taller, que no permiten emplear estas medidas para controlar el proceso de fabricación o validar la pieza en la propia máquina-herramienta, asegurando un proceso de fabricación de cero-defectos. Aquí, se propone el empleo del documento técnico ISO 15530-3 para piezas de tamaño medio. Para las piezas de gran tamaño se presenta una nueva metodología basada en la guía VDI 2617-11, que no está limitada por el empleo de una pieza patrón para caracterizar el error sistemático de la medición por coordenadas en la máquina-herramienta. De esta forma, se propone una calibración previa de la máquina-herramienta mediante una solución de multilateración integrada en máquina, que se traduce en la automatización del proceso de verificación y permite reducir el tiempo y la incertidumbre de medida. En paralelo, con el conocimiento generado en la integración de esta solución en la máquina-herramienta, se propone un nuevo procedimiento para la caracterización de la precisión de apunte del telescopio LSST en todo su rango de trabajo. Este nuevo procedimiento presenta una solución automática e integrada con tecnología láser tracker para aplicaciones de gran tamaño donde la precisión del sistema es un requerimiento clave para su buen funcionamiento.<br /

Analysing uncertainty contributions in dimensional measurements of large-size objects by ultrasound sensors

According to the ever-increasing interest in metrological systems for dimensional measurements of large-size objects in a wide range of industrial sectors, several solutions based on different technologies, working principles, architectures and functionalities have been recently designed. Among these, a distributed flexible system based on a network of low-cost ultrasound (US) sensors - the Mobile Spatial coordinate Measuring System (MScMS) - has been developed. This article presents a possible approach to assess the system uncertainty referring to the measured point coordinates in the 3D space, focusing on the sources of measurement uncertainty and the related propagation la