Otomatikleştirilmiş rehberli araç sistemlerinin transport tekniğinde modellemesi

The study objectives are to 1) provide information regarding the use and benefits of Automated Guided Vehicle (AGV) systems in manufacturing environments, and 2) review the literature related to design, modeling and simulation of AGV systems. We classify the tools utilized in design problems of AGV systems as analytical and simulation-based tools. Then, give examples of both categories from related literature.Çalışmanın amaçları; 1) Otomatikleştirilmiş Rehberli Araç (ORA, ingilizcesi, Automated Guided Vehicle, AGV) sistemlerinin kullanımı ve faydaları hakkında bilgiler vermek ve 2) ORA sistemlerinin tasarım, modellenme ve simulasyonu (benzetimi) ile ilgili kapsamlı bir literatür incelemesinin sonuçlarını sunmaktır. Öncelikle ORA sistemlerinin tasarım problemlerinde kullanılan yöntemleri analitik ve simülasyon yöntemler olarak ikiye ayrılıp, daha sonra, ilgili literatürden her iki gruba ait örnekler verilmektedir

Modeling Automated Guided Vehicle Systems in Material Handling

Çalışmanın amaçları; 1) Otomatikleştirilmiş Rehberli Araç (ORA, ingilizcesi, Automated Guided Vehicle, AGV) sistemlerinin kullanımı ve faydaları hakkında bilgiler vermek ve 2) ORA sistemlerinin tasarım, modellenme ve simulasyonu (benzetimi) ile ilgili kapsamlı bir literatür incelemesinin sonuçlarını sunmaktır. Öncelikle ORA sistemlerinin tasarım problemlerinde kullanılan yöntemleri analitik ve simülasyon yöntemler olarak ikiye ayrılıp, daha sonra, ilgili literatürden her iki gruba ait örnekler verilmektedir.The study objectives are to 1) provide information regarding the use and benefits of Automated Guided Vehicle (AGV) systems in manufacturing environments, and 2) review the literature related to design, modeling and simulation of AGV systems. We classify the tools utilized in design problems of AGV systems as analytical and simulation-based tools. Then, give examples of both categories from related literature

Modeling Automated Guided Vehicle Systems in Material Handling

Çalışmanın amaçları; 1) Otomatikleştirilmiş Rehberli Araç (ORA, ingilizcesi, Automated Guided Vehicle, AGV) sistemlerinin kullanımı ve faydaları hakkında bilgiler vermek ve 2) ORA sistemlerinin tasarım, modellenme ve simulasyonu (benzetimi) ile ilgili kapsamlı bir literatür incelemesinin sonuçlarını sunmaktır. Öncelikle ORA sistemlerinin tasarım problemlerinde kullanılan yöntemleri analitik ve simülasyon yöntemler olarak ikiye ayrılıp, daha sonra, ilgili literatürden her iki gruba ait örnekler verilmektedir.The study objectives are to 1) provide information regarding the use and benefits of Automated Guided Vehicle (AGV) systems in manufacturing environments, and 2) review the literature related to design, modeling and simulation of AGV systems. We classify the tools utilized in design problems of AGV systems as analytical and simulation-based tools. Then, give examples of both categories from related literature

Intelligent Simulation Modeling of a Flexible Manufacturing System with Automated Guided Vehicles

Although simulation is a very flexible and cost effective problem solving technique, it has been traditionally limited to building models which are merely descriptive of the system under study. Relatively new approaches combine improvement heuristics and artificial intelligence with simulation to provide prescriptive power in simulation modeling. This study demonstrates the synergy obtained by bringing together the "learning automata theory" and simulation analysis. Intelligent objects are embedded in the simulation model of a Flexible Manufacturing System (FMS), in which Automated Guided Vehicles (AGVs) serve as the material handling system between four unique workcenters. The objective of the study is to find satisfactory AGV routing patterns along available paths to minimize the mean time spent by different kinds of parts in the system. System parameters such as different part routing and processing time requirements, arrivals distribution, number of palettes, available paths between workcenters, number and speed of AGVs can be defined by the user. The network of learning automata acts as the decision maker driving the simulation, and the FMS model acts as the training environment for the automata network; providing realistic, yet cost-effective and risk-free feedback. Object oriented design and implementation of the simulation model with a process oriented world view, graphical animation and visually interactive simulation (using GUI objects such as windows, menus, dialog boxes; mouse sensitive dynamic automaton trace charts and dynamic graphical statistical monitoring) are other issues dealt with in the study

Powertrain Assembly Lines Automatic Configuration Using a Knowledge Based Engineering Approach

Technical knowledge and experience are intangible assets crucial for competitiveness. Knowledge is particularly important when it comes to complex design activities such as the configuration of manufacturing systems. The preliminary design of manufacturing systems relies significantly on experience of designers and engineers, lessons learned and complex sets of rules and is subject to a huge variability of inputs and outputs and involves decisions which must satisfy many competing requirements. This complicated design process is associated with high costs, long lead times and high probability of risks and reworks. It is estimated that around 20% of the designer’s time is dedicated to searching and analyzing past available knowledge, while 40% of the information required for design is identified through personally stored information. At a company level, the design of a new production line does not start from scratch. Based on the basic requirements of the customers, engineers use their own knowledge and try to recall past layout ideas searching for production line designs stored locally in their CAD systems [1]. A lot of knowledge is already stored, and has been used for a long time and evolved over time. There is a need to retrieve this knowledge and integrate it into a common and reachable framework. Knowledge Based Engineering (KBE) and knowledge representation techniques are considered to be a successful way to tackle this design problem at an industrial level. KBE is, in fact, a research field that studies methodologies and technologies for capturing and re-using product and process engineering knowledge to achieve automation of repetitive design tasks [2]. This study presents a methodology to support the configuration of powertrain assembly lines, reducing design times by introducing a best practice for production systems provider companies. The methodology is developed in a real industrial environment, within Comau S.p.A., introducing the role of a knowledge engineer. The approach includes extraction of existing technical knowledge and implementation in a knowledge-based software framework. The macro system design requirements (e.g. cycle time, production mix, etc.) are taken as input. A user driven procedure guides the designer in the definition of the macro layout-related decisions and in the selection of the equipment to be allocated within the project. The framework is then integrated with other software tools allowing the first phase design of the line including a technical description and a 2D and 3D CAD line layout. The KBE application is developed and tested on a specific powertrain assembly case study. Finally, a first validation among design engineers is presented, comparing traditional and new approach and estimating a cost-benefit analysis useful for future possible KBE implementations

Simulation in Automated Guided Vehicle System Design

The intense global competition that manufacturing companies face today results in an increase of product variety and shorter product life cycles. One response to this threat is agile manufacturing concepts. This requires materials handling systems that are agile and capable of reconfiguration. As competition in the world marketplace becomes increasingly customer-driven, manufacturing environments must be highly reconfigurable and responsive to accommodate product and process changes, with rigid, static automation systems giving way to more flexible types. Automated Guided Vehicle Systems (AGVS) have such capabilities and AGV functionality has been developed to improve flexibility and diminish the traditional disadvantages of AGV-systems. The AGV-system design is however a multi-faceted problem with a large number of design factors of which many are correlating and interdependent. Available methods and techniques exhibit problems in supporting the whole design process. A research review of the work reported on AGVS development in combination with simulation revealed that of 39 papers only four were industrially related. Most work was on the conceptual design phase, but little has been reported on the detailed simulation of AGVS. Semi-autonomous vehicles (SA V) are an innovative concept to overcome the problems of inflexible -systems and to improve materials handling functionality. The SA V concept introduces a higher degree of autonomy in industrial AGV -systems with the man-in-the-Ioop. The introduction of autonomy in industrial applications is approached by explicitly controlling the level of autonomy at different occasions. The SA V s are easy to program and easily reconfigurable regarding navigation systems and material handling equipment. Novel approaches to materials handling like the SA V -concept place new requirements on the AGVS development and the use of simulation as a part of the process. Traditional AGV -system simulation approaches do not fully meet these requirements and the improved functionality of AGVs is not used to its full power. There is a considerflble potential in shortening the AGV -system design-cycle, and thus the manufacturing system design-cycle, and still achieve more accurate solutions well suited for MRS tasks. Recent developments in simulation tools for manufacturing have improved production engineering development and the tools are being adopted more widely in industry. For the development of AGV -systems this has not fully been exploited. Previous research has focused on the conceptual part of the design process and many simulation approaches to AGV -system design lack in validity. In this thesis a methodology is proposed for the structured development of AGV -systems using simulation. Elements of this methodology address the development of novel functionality. The objective of the first research case of this research study was to identify factors for industrial AGV -system simulation. The second research case focuses on simulation in the design of Semi-autonomous vehicles, and the third case evaluates a simulation based design framework. This research study has advanced development by offering a framework for developing testing and evaluating AGV -systems, based on concurrent development using a virtual environment. The ability to exploit unique or novel features of AGVs based on a virtual environment improves the potential of AGV-systems considerably.University of Skovde. European Commission for funding the INCO/COPERNICUS Projec

SIMAID: a rapid development methodology for the design of acyclic, bufferless, multi-process and mixed model agile production facilities for spaceframe vehicles

The facility layout problem (FL) is a non-linear, NP-complete problem whose complexity is derived from the vast solution space generated by multiple variables and interdependent factors. For reconfigurable, agile facilities the problem is compounded by parallelism (simultaneity of operations) and scheduling issues. Previous work has either concentrated on conventional (linear or branched) facility layout design, or has not considered the issues of agile, reconfigurable facilities and scheduling. This work is the first comprehensive methodology incorporating the design and scheduling of parallel cellular facilities for the purpose of easy and rapid reconfiguration in the increasingly demanding world of agile manufacturing. A novel three-stage algorithm is described for the design of acyclic (asynchronous), bufferless, parallel, multi-process and mixed-model production facilities for spaceframe-based vehicles. Data input begins with vehicle part processing and volume requirements from multiple models and includes time, budget and space constraints. The algorithm consists of a powerful combination of a guided cell formation stage, iterative solution improvement searches and design stage scheduling. The improvement iterations utilise a modified (rules-based) Tabu search applied to a constant-flow group technology, while the design stage scheduling is done by the use of genetic algorithms. The objective-based solution optimisation direction is not random but guided, based on measurement criteria from simulation. The end product is the selection and graphic presentation of the best solution out of a database of feasible ones. The case is presented in the form of an executable program and three real world industrial examples are included. The results provide evidence that good solutions can be found to this new type and size of heavily constrained problem within a reasonable amount of time