Scheduling reentrant jobs on parallel machines with a remote server

This paper explores a specific combinatorial problem relating to re-entrant jobs on parallel primary machines, with a remote server machine. A middle operation is required by each job on the server before it returns to its primary processing machine. The problem is inspired by the logistics of a semi-automated micro-biology laboratory. The testing programme in the laboratory corresponds roughly to a hybrid flowshop, whose bottleneck stage is the subject of study. We demonstrate the NP-hard nature of the problem, and provide various structural features. A heuristic is developed and tested on randomly generated benchmark data. Results indicate solutions reliably within 1.5% of optimum. We also provide a greedy 2-approximation algorithm. Test on real-life data from the microbiology laboratory indicate a 20% saving relative to current practice, which is more than can be achieved currently with 3 instead of 2 people staffing the primary machines

Unified Concept of Bottleneck

The term `bottleneck` has been extensively used in operations management literature. Management paradigms like the Theory of Constraints focus on the identification and exploitation of bottlenecks. Yet, we show that the term has not been rigorously defined. We provide a classification of bottleneck definitions available in literature and discuss several myths associated with the concept of bottleneck. The apparent diversity of definitions raises the question whether it is possible to have a single bottleneck definition which has as much applicability in high variety job shops as in mass production environments. The key to the formulation of an unified concept of bottleneck lies in relating the concept of bottleneck to the concept of shadow price of resources. We propose an universally applicable bottleneck definition based on the concept of average shadow price. We discuss the procedure for determination of bottleneck values for diverse production environments. The Law of Diminishing Returns is shown to be a sufficient but not necessary condition for the equivalence of the average and the marginal shadow price. The equivalence of these two prices is proved for several environments. Bottleneck identification is the first step in resource acquisition decisions faced by managers. The definition of bottleneck presented in the paper has the potential to not only reduce ambiguity regarding the meaning of the term but also open a new window to the formulation and analysis of a rich set of problems faced by managers.

Minimazing the total completion time in a two stage flow shop with a single setup server

Ankara : The Department of Industrial Engineering and the Graduate School of Engineering and Science of Bilkent University, 2012.Thesis (Master's) -- Bilkent University, 2012.Includes bibliographical references leaves 62-64.In this thesis, we study a two stage flow shop problem with a single server. All jobs are available for processing at time zero. Processing of a job is preceded by a sequence independent setup operation on both machines. The setup and processing times of all jobs on the two machines are given. All setups are performed by the same server who can perform one setup at a time. Setups cannot be performed simultaneously with job processing on the same machine. Once the setup is completed for a job, processing can automatically progress without any further need for the server. Setup for a job may start on the second machine before that job finishes its processing on the first machine. Preemption of setup or processing operations is not allowed. A job is completed when it finishes processing on the second machine. The objective is to schedule the setup and processing operations on the two machines in such a way that the total completion time is minimized. This problem is known to be strongly NP-hard [3]. We propose a new mixed integer programming formulation for small-sized instances and a Variable Neighborhood Search (VNS) mechanism for larger problems. We also develop several lower bounds to help assess the quality of heuristic solutions on large instances for which optimum solutions are not available. Experimental results indicate that the proposed heuristic provides reasonably effective solutions in a variety of instances and it is very efficient in terms of computational requirements.Kolay, MuhammetM.S

Estimating process batch flow times in a two-stage stochastic flowshop with overlapping operations.

Processes; Time;

A survey of scheduling problems with setup times or costs

Author name used in this publication: C. T. NgAuthor name used in this publication: T. C. E. Cheng2007-2008 > Academic research: refereed > Publication in refereed journalAccepted ManuscriptPublishe

Studying the effect of server side constraints on the makespan of the no-wait flow shop problem with sequence dependent setup times.

Peer ReviewedThis paper deals with the problem of scheduling the no-wait flow-shop system with sequence-dependent set-up times and server side-constraints. No-wait constraints state that there should be no waiting time between consecutive operations of jobs. In addition, sequence-dependent set-up times are considered for each operation. This means that the set-up time of an operation on its respective machine is dependent on the previous operation on the same machine. Moreover, the problem consists of server side-constraints i.e. not all machines have a dedicated server to prepare them for an operation. In other words, several machines share a common server. The considered performance measure is makespan. This problem is proved to be strongly NP-Hard. To deal with the problem, two genetic algorithms are developed. In order to evaluate the performance of the developed frameworks, a large number of benchmark problems are selected and solved with different server limitation scenarios. Computational results confirm that both of the proposed algorithms are efficient and competitive. The developed algorithms are able to improve many of the best-known solutions of the test problems from the literature. Moreover, the effect of the server side-constraints on the makespan of the test problems is explained using the computational results

A Simple, Practical Prioritization Scheme for a Job Shop Processing Multiple Job Types

The maintenance, repair, and overhaul (MRO) process is used to recondition equipment in the railroad, off-shore drilling, aircraft, and shipping industries. In the typical MRO process, the equipment is disassembled into component parts and these parts are routed to back-shops for repair. Repaired parts are returned for reassembling the equipment. Scheduling the back-shop for smooth flow often requires prioritizing the repair of component parts from different original assemblies at different machines. To enable such prioritization, we model the back-shop as a multi-class queueing network with a ConWIP execution system and introduce a new priority scheme to maximize the system performance. In this scheme, we identify the bottleneck machine based on overall workload and classify machines into two categories: the bottleneck machine and the non-bottleneck machine(s). Assemblies with the lowest cycle time receive the highest priority on the bottleneck machine and the lowest priority on non-bottleneck machine(s). Our experimental results show that this priority scheme increases the system performance by lowering the average cycle times without adversely impacting the total throughput. The contribution of this thesis consists primarily of three parts. First, we develop a simple priority scheme for multi-class, multi-server, ConWIP queueing systems with the disassembly/reassembly feature so that schedulers for a job-shop environment would be able to know which part should be given priority, in what order and where. Next, we provide an exact analytical solution to a two-class, two-server closed queueing model with mixed non-preemptive priority scheme. The queueing network model we study has not been analyzed in the literature, and there are no existing models that address the underlying problem of deciding prioritization by job types to maximize the system performance. Finally, we explore conditions under which the non-preemptive priority discipline can be approximated by a preemptive priority discipline