Design of a Knee Exoskeleton for Gait Assistance

abstract: The world population is aging. Age-related disorders such as stroke and spinal cord injury are increasing rapidly, and such patients often suffer from mobility impairment. Wearable robotic exoskeletons are developed that serve as rehabilitation devices for these patients. In this thesis, a knee exoskeleton design with higher torque output compared to the first version, is designed and fabricated. A series elastic actuator is one of the many actuation mechanisms employed in exoskeletons. In this mechanism a torsion spring is used between the actuator and human joint. It serves as torque sensor and energy buffer, making it compact and safe. A version of knee exoskeleton was developed using the SEA mechanism. It uses worm gear and spur gear combination to amplify the assistive torque generated from the DC motor. It weighs 1.57 kg and provides a maximum assistive torque of 11.26 N·m. It can be used as a rehabilitation device for patients affected with knee joint impairment. A new version of exoskeleton design is proposed as an improvement over the first version. It consists of components such as brushless DC motor and planetary gear that are selected to meet the design requirements and biomechanical considerations. All the other components such as bevel gear and torsion spring are selected to be compatible with the exoskeleton. The frame of the exoskeleton is modeled in SolidWorks to be modular and easy to assemble. It is fabricated using sheet metal aluminum. It is designed to provide a maximum assistive torque of 23 N·m, two times over the present exoskeleton. A simple brace is 3D printed, making it easy to wear and use. It weighs 2.4 kg. The exoskeleton is equipped with encoders that are used to measure spring deflection and motor angle. They act as sensors for precise control of the exoskeleton. An impedance-based control is implemented using NI MyRIO, a FPGA based controller. The motor is controlled using a motor driver and powered using an external battery source. The bench tests and walking tests are presented. The new version of exoskeleton is compared with first version and state of the art devices.Dissertation/ThesisMasters Thesis Mechanical Engineering 201

Hybrid walking therapy with fatigue management for spinal cord injured individuals

In paraplegic individuals with upper motor neuron lesions the descending path for signals from central nervous system to the muscles are lost or diminished. Motor neuroprosthesis based on electrical stimulation can be applied to induce restoration of motor function in paraplegic patients. Furthermore, electrical stimulation of such motor neuroprosthesis can be more efficiently managed and delivered if combined with powered exoskeletons that compensate the limited force in the stimulated muscles and bring additional support to the human body. Such hybrid overground gait therapy is likely to be more efficient to retrain the spinal cord in incomplete injuries than conventional, robotic or neuroprosthetic approaches. However, the control of bilateral joints is difficult due to the complexity, non-linearity and time-variance of the system involved. Also, the effects of muscle fatigue and spasticity in the stimulated muscles complicate the control task. Furthermore, a compliant joint actuation is required to allow for a cooperative control approach that is compatible with the assist-as-needed rehabilitation paradigm. These were direct motivations for this research. The overall aim was to generate the necessary knowledge to design a novel hybrid walking therapy with fatigue management for incomplete spinal cord injured subjects. Research activities were conducted towards the establishment of the required methods and (hardware and software) systems that required to proof the concept with a pilot clinical evaluation. Speciffically, a compressive analysis of the state of the art on hybrid exoskeletons revealed several challenges which were tackled by this dissertation. Firstly, assist-as-needed was implemented over the basis of a compliant control of the robotic exoskeleton and a closed-loop control of the neuroprosthesis. Both controllers are integrated within a hybrid-cooperative strategy that is able to balance the assistance of the robotic exoskeleton regarding muscle performance. This approach is supported on the monitoring of the leg-exoskeleton physical interaction. Thus the fatigue caused by neuromuscular stimulation was also subject of speciffic research. Experimental studies were conducted with paraplegic patients towards the establishment of an objective criteria for muscle fatigue estimation and management. The results of these studies were integrated in the hybrid-cooperative controller in order to detect and manage muscle fatigue while providing walking therapy. Secondly closed-loop control of the neuroprosthesis was addressed in this dissertation. The proposed control approach allowed to tailor the stimulation pattern regarding the speciffic residual motor function of the lower limb of the patient. In order to uncouple the closed-loop control from muscle performance monitoring, the hybrid-cooperative control approach implemented a sequential switch between closed-loop and open-loop control of the neuroprosthesis. Lastly, a comprehensive clinical evaluation protocol allowed to assess the impact of the hybrid walking therapy on the gait function of a sample of paraplegic patients. Results demonstrate that: 1) the hybrid controller adapts to patient residual function during walking, 2) the therapy is tolerated by patients, and 3) the walking function of patients was improved after participating in the study. In conclusion, the hybrid walking therapy holds potential for rehabilitate walking in motor incomplete paraplegic patients, guaranteeing further research on this topic. This dissertation is framed within two research projects: REHABOT (Ministerio de Ciencia e Innovación, grant DPI2008-06772-C03-02) and HYPER (Hybrid Neuroprosthetic and Neurorobotic Devices for Functional Compensation and Rehabilitation of Motor Disorders, grant CSD2009-00067 CONSOLIDER INGENIO 2010). Within these research projects, cutting-edge research is conducted in the eld of hybrid actuation and control for rehabilitation of motor disorders. This dissertation constitutes proof-of concept of the hybrid walking therapy for paraplegic individuals for these projects. ----------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------En individuos parapléjicos con lesiones de la motoneurona superior, la conexión descendente para la transmisión de las señales del sistema nervioso central a los músculos se ve perdida o disminuida. Las neuroprótesis motoras basadas en la estimulación eléctrica pueden ser aplicadas para inducir la restauración de la función motora en pacientes con paraplejia. Además, la estimulación eléctrica de tales neuroprótesis motoras se puede gestionar y aplicar de manera más eficiente mediante la combinación con exoesqueletos robóticos que compensen la generación limitada de fuerza de los músculos estimulados, y proporcionen soporte adicional para el cuerpo. Dicha terapia de marcha ambulatoria puede ser probablemente más eficaz para la recuperación de las funciones de la médula espinal en lesiones incompletas que las terapias convencionales, robóticas o neuroprotesicas. Sin embargo, el control bilateral de las articulaciones es difícil debido a la complejidad, no-linealidad y la variación con el tiempo de las características del sistema en cuestión. Además, la fatiga muscular y la espasticidad de los músculos estimulados complican la tarea de control. Por otra parte, se requiere una actuación robótica modulable para permitir un enfoque de control cooperativo compatible con el paradigma de rehabilitación de asistencia bajo demanda. Todo lo anterior constituyó las motivaciones directas para esta investigación. El objetivo general fue generar el conocimiento necesario para diseñar un nuevo tratamiento híbrido de rehabilitación marcha con gestión de la fatiga para lesionados medulares incompletos. Se llevaron a cabo actividades de investigación para el establecimiento de los métodos necesarios y los sistemas (hardware y software) requeridos para probar el concepto mediante una evaluación clínica piloto. Específicamente, un análisis del estado de la técnica sobre exoesqueletos híbridos reveló varios retos que fueron abordados en esta tesis. En primer lugar, el paradigma de asistencia bajo demanda se implementó sobre la base de un control adaptable del exoesqueleto robótico y un control en lazo cerrado de la neuroprótesis. Ambos controladores están integrados dentro de una estrategia híbrida cooperativa que es capaz de equilibrar la asistencia del exoesqueleto robótico en relación con el rendimiento muscular. Este enfoque se soporta sobre la monitorización de la interacción física entre la pierna y el exoesqueleto. Por tanto, la fatiga causada por la estimulación neuromuscular también fue objeto de una investigación específica. Se realizaron estudios experimentales con pacientes parapléjicos para el establecimiento de un criterio objetivo para la detección y la gestión de la fatiga muscular. Los resultados de estos estudios fueron integrados en el controlador híbrido-cooperativo con el fin de detectar y gestionar la fatiga muscular mientras se realiza la terapia híbrida de rehabilitación de la marcha. En segundo lugar, el control en lazo cerrado de la neuroprótesis fue abordado en esta tesis. El método de control propuesto permite adaptar el patrón de estimulación en relación con la funcionalidad residual específica de la extremidad inferior del paciente. Sin embargo, con el n de desacoplar el control en lazo cerrado de la monitorización del rendimiento muscular, el enfoque de control híbrido-cooperativo incorpora una conmutación secuencial entre el control en lazo cerrado y en lazo abierto de la neuropr otesis. Por último, un protocolo de evaluación clínica global permitido evaluar el impacto de la terapia híbrida de la marcha en la función de la marcha de una muestra de pacientes parapléjicos. Los resultados demuestran que: 1) el controlador híbrido se adapta a la función residual del paciente durante la marcha, 2) la terapia es tolerada por los pacientes, y 3) la funci on de marcha del paciente mejora despu es de participar en el estudio. En conclusión, la terapia de híbrida de la marcha alberga un potencial para la rehabilitación de la marcha en pacientes parapléjicos incompletos motor, garantizando realizar investigación más profunda sobre este tema. Esta tesis se enmarca dentro de los dos proyectos de investigación: REHABOT (Ministerio de Ciencia e Innovación, referencia DPI2008-06772-C03-02) y HYPER (Hybrid Neuroprosthetic and Neurorobotic Devices for Functional Compensation and Rehabilitation of Motor Disorders, referencia CSD2009-00067 CONSOLIDER INGENIO 2010). Dentro de estos proyectos se lleva a cabo investigación de vanguardia en el campo de la actuación y el control híbrido de la combinación robot-neuroprótesis para la rehabilitación de trastornos motores. Esta tesis constituye la prueba de concepto de la terapia de híbrida de la marcha para individuos parapléjicos en estos proyectos.This dissertation is framed within two research projects: REHABOT (Ministerio de Ciencia e Innovación, grant DPI2008-06772-C03-02) and HYPER (Hybrid Neuroprosthetic and Neurorobotic Devices for Functional Compensation and Rehabilitation of Motor Disorders, grant CSD2009-00067 CONSOLIDER INGENIO 2010

Design Feasibility of an Active Ankle-Foot Stabilizer

Walking is the most common form of mobility in humans. For lower limb mobility impairments, a common treatment is to prescribe an ankle-foot orthosis (AFO) or brace, which is a passive device designed to resist undesired ankle-foot motion. Recent advances in actuator technology have led to the development of active AFOs (AAFOs). However, these devices are generally too bulky for everyday use and are limited to applications such as gait training for rehabilitation. The aim of this research was to investigate the feasibility of developing a novel Active Ankle-Foot Stabilizer (AAFS). The design criteria were mainly based on the strengths and limitations of existing AFOs. The sagittal plane functional requirements were determined using simulated gait data for elderly individuals and drop foot patients; however, it is intended that the device would be suitable for a wider range of disabilities including ankle sprains. A model of the foot was introduced to modify the moment of a deficient ankle where young healthy adult kinematics and kinetics were assumed. A moment deficit analysis was performed for different gait periods resulting in an AAFS model with two components: a linear rotational spring to modify the ankle joint rotational stiffness, and a torque source. The frontal plane functional requirements for the AAFS were modeled as a linear rotational spring which responded to particular gait events. A novel Variable Rotational Stiffness Actuator (VSRA) AFO was also investigated. It consisted of an actuated spring medial and lateral to the ankle to control sagittal plane ankle stiffness and a passive leafspring posterior to the ankle to control frontal plane ankle stiffness. Due to high forces and profile limitations, a spring and rotation actuator that satisfied the design criteria could not be developed, resulting in an infeasible design. Considering the high forces and moments required by the AAFS, a pneumatic approach was adopted. A novel Airbeam AFO, which consisted of a shank cuff and a foot plate to which airbeams were attached proximally and distally to the ankle, was examined. The joint rotational stiffness of the ankle would be controlled by the inflation of these individual cylindrical airbeams. To satisfy the functional requirements, the airbeam diameters and pressures were too large to meet the design criteria and were unrealistic for a portable device. Finally, a Pneumatic Sock AFO, which proved to best satisfy the functional requirements within the design criteria, was examined. The design consisted of an inner sock worn on the ankle, surrounded by anterior, posterior, medial, and lateral bladders which inflate against outer fabric shells. Although promising, the Pneumatic Sock AFO requires further investigation in regards to manufacturing and behaviour characterization before a functional prototype can be developed. Mechanical test methods to characterize the behaviour of the Pneumatic Sock AFO in the sagittal and frontal planes were developed including the control components required, the configuration of a test rig, and test procedures.1 yea

Design and Evaluation of Elastic Exoskeletons for Human Running

Humans bounce along the ground when they hop and run, providing spring-like function with their muscles and tendons. Compliant elastic mechanisms could assist this motion by contributing additional elastic storage and return. This in turn would decrease the demands on the human leg, making it easier to hop or run. I developed an elastic knee brace and an elastic lower limb exoskeleton that add parallel stiffness to the human knee joint and entire leg, respectively. The objective of this dissertation was to determine how humans are affected by the parallel elasticity when they hop and run. In the elastic knee orthosis study, ten subjects hopped on one leg with and without stiffness added in parallel to the knee. The mean brace stiffness was 5.6 N-m/◦, effectively 31.5% of total knee stiffness when hopping in this condition. When subjects hopped at fixed (2.2 Hz) and preferred frequencies, knee extensor muscle activation levels and biological knee stiffness decreased (P < .05). This indicated that elastic knee exoskeletons could be effective at reducing the metabolic cost of locomotion in bouncing gaits. However, this study also identified critical shortcomings to a joint-based approach for exoskeletons that assist running. The elastic whole limb exoskeleton was used to explore effects of adding parallel leg elasticity with a non-joint-based system. Six subjects ran with and without the exoskeleton at 2.3 m/s. While running in the exoskeleton there was a significant increase in metabolic cost as well as hip flexor and extensor muscle activation levels during the swing phase (P < .0001). The exoskeleton was designed to provide 30-50% of leg stiffness in two conditions. While running, the exoskeleton provided only 18.4% and 19.2% of leg stiffness, and only 7.0% and 7.2% of the peak vertical force transmitted to the ground. This discrepancy was due to motion of the exoskeleton waist harness on subjects and controller functionality. This dissertation provides clear suggestions for design of future exoskeletons that could assist with human running. It is expected that future devices that build on the successes of these prototypes will benefit healthy individuals and those with decreased muscle function.Ph.D.Mechanical EngineeringUniversity of Michigan, Horace H. Rackham School of Graduate Studieshttp://deepblue.lib.umich.edu/bitstream/2027.42/75905/1/mscherry_1.pd

Wearable exoskeletons to support ambulation in people with neuromuscular diseases, design rules and control

Neuromuscular diseases are degenerative and, thus far, incurable disorders that lead to large muscle wasting. They result in constant deterioration of activities of daily living and in particular of ambulation. Some common types include Duchenne muscular dystrophy, Charcot-Marie-Tooth disease, polymyositis and amyotrophic lateral sclerosis. While these diseases individually have a low rate of occurrence and are mostly unknown to most people, collectively they affect a significant part of the population. About 1 person in 2000 suffer from neuromuscular diseases, which means an approximate total of 370â000 people over the European continent. Recent technology breakthroughs have made possible the realization of advanced powered orthotics, which are commonly called exoskeletons. The most advanced devices have successfully been able to support patients in walking despite a debilitating condition such as complete spinal cord injury. Such technology could be ideal for people with mid-stage neuromuscular diseases as it provides more mobility and independence. This work investigates the definitions and requirements that would need to be fulfilled for any proposed orthotic device to assist people living with neuromuscular diseases. To define the needs of patients with neuromuscular disease, a large literature review is conducted on gait compensation patterns. The research also includes the data collection of experimental gait measurements from fourteen people with heterogeneous neuromuscular diseases. Conclusions show that orthotics for people with neuromuscular diseases require tunable assistance at each joint and a collaborative control strategy in order to let the user control motion. Eventually, most people may not be able to use crutches. A full lower limb exoskeleton, AUTONOMYO, is designed, realized and evaluated. A particular attention is put on the optimization of the actuator and transmission units. In order to reduce the effects of inertia and weight of those units, a design is explored with actuation remotely located from the joints. The transmission is realized by custom cable wire and pulley systems, combined with standard planetary gears. The dynamics of different coupling between the hip and the knee flexion/extension joints are explored, and their benefits and tradeoffs analyzed. A novel control strategy based on a finite-state active impedance model is designed and implemented on the AUTONOMYO device. The controller consists of three states of different active impedances mimicking a visco-elastic behavior. The switching condition between states is uniquely based on the hip flexion velocity to detect the user intent. The performance of the strategy regarding the detection of intention and the modulation of the assistance is evaluated on a test bench and in real conditions with healthy pilots and with a person with limb girdle muscular dystrophy. The preliminary results are promising since all pilots (including the one with muscular dystrophy) are able to initiate and terminate assisted walking on demand. They are all able both to walk with a good stride rate and to reach moderate velocities. Healthy pilots are able to ambulate alone with the exoskeleton, while the pilot with muscular dystrophy requires human assistance for the management of balance

Principles of Small-Scale Hydraulic Systems for Human Assistive Machines

University of Minnesota Ph.D. dissertation. March 2017. Major: Mechanical Engineering. Advisor: William Durfee. 1 computer file (PDF); xiii, 288 pages.The high power and force density of hydraulic actuators, along with the ability to distribute system weight through the separation of the power supply and actuators makes hydraulic technology ideal for use in human assistive machines. However, hydraulic systems often operate inefficiently due to throttling losses in the control valves and have increased viscous losses in small-scale applications as bore size is decreased. The objective of this research is to address the limitations of small-scale hydraulics using validated modeling techniques to optimize performance and minimize system weight. This research compares and contrasts the use of different hydraulic technology as well as develops detailed models of small-scale hydraulic components. These models are used to construct a software tool that optimizes the design of a hydraulic system using specified input requirements of actuation, conduit lengths, operating pressure, and runtime. A system-level energetics analysis provides estimates of efficiencies and weights, while a heat transfer analysis estimates the working fluid and component surface temperatures. In addition, the dynamic performance of different small-scale pump and valve controlled hydraulic systems are simulated to compare the cycle efficiencies, rise times, and flow rate capabilities as a function of duty cycles. The use of an accumulator, unloading valves, variable displacement pumps, and proportional pressure control are explored to improve the efficiency of the system during intermittent operation. In addition a small-scale, digital, high frequency switching valve is designed and simulated to reduce the throttling losses of a traditional proportional control valve. This body of knowledge is used to design, prototype, and performance test two hydraulic powered ankle-foot orthoses. The first orthosis is an untethered system that provides active gait assistance. Hydraulics allows the system to be separated into two parts as the actuator is secured to the ankle, and the portable electrohydraulic power supply is positioned on the lower back. The second orthosis emulates the dynamics of a passive ankle-foot orthosis providing torque assistance to bring the ankle to a neutral position. This device is specifically designed to reduce the time and resources in the clinical prescription of passive ankle-foot orthoses while providing more quantitative metrics

Soft pneumatic devices for blood circulation improvement

The research activity I am presenting in this thesis lies within the framework of a cooperation between the University of Cagliari (Applied Mechanics and Robotics lab, headed by professor Andrea Manuello Bertetto, and the research group of physicians referencing to professor Alberto Concu at the Laboratory of Sports Physiology, Department of Medical Sciences), and the Polytechnic of Turin (professor Carlo Ferraresi and his equipe at the Group of Automation and Robotics, Department of Mechanical and Aerospace Engineering) This research was also funded by the Italian Ministry of Research (MIUR – PRIN 2009). My activity has been mainly carried on at the Department of Mechanics, Robotics lab under the supervision of prof. Manuello; I have also spent one year at the Control Lab of the School of Electrical Engineering at Aalto University (Helsinki, Finland). The tests on the patients were taken at the Laboratory of Sports Physiology, Cagliari. I will be describing the design, development and testing of some soft pneumatic flexible devices meant to apply an intermittent massage and to restore blood circulation in lower limbs in order to improve cardiac output and wellness in general. The choice of the actuators, as well as the pneumatic circuits and air distribution system and PLC control patterns will be outlined. The trial run of the devices have been field--‐tested as soon a prototype was ready, so as to tune its features step--‐by--‐ step. I am also giving a characterization of a commercial thin force sensor after briefly reviewing some other type of thin pressure transducer. It has been used to gauge the contact pressure between the actuator and the subject’s skin in order to correlate the level of discomfort to the supply pressure, and to feed this value back to regulate the supply air flow. In order for the massage to be still effective without causing pain or distress or any cutoff to the blood flow, some control objective have been set, consisting in the regulation of the contact force so that it comes to the constant set point smoothly and its value holds constant until unloading occurs. The targets of such mechatronic devices range from paraplegic patients lacking of muscle tone because of their spinal cord damage, to elite endurance athletes needing a circulation booster when resting from practicing after serious injuries leading to bed rest. Encouraging results have been attained for both these two categories, based on the monitored hemodynamic variables

Down-Conditioning of Soleus Reflex Activity using Mechanical Stimuli and EMG Biofeedback

Spasticity is a common syndrome caused by various brain and neural injuries, which can severely impair walking ability and functional independence. To improve functional independence, conditioning protocols are available aimed at reducing spasticity by facilitating spinal neuroplasticity. This down-conditioning can be performed using different types of stimuli, electrical or mechanical, and reflex activity measures, EMG or impedance, used as biofeedback variable. Still, current results on effectiveness of these conditioning protocols are incomplete, making comparisons difficult. We aimed to show the within-session task- dependent and across-session long-term adaptation of a conditioning protocol based on mechanical stimuli and EMG biofeedback. However, in contrast to literature, preliminary results show that subjects were unable to successfully obtain task-dependent modulation of their soleus short-latency stretch reflex magnitude