Monolithic self-supportive bi-directional bending pneumatic bellows catheter

The minimally invasive surgery has proven to be advantageous over conventional open surgery in terms of reduction in recovery time, patient trauma, and overall cost of treatment. To perform a minimally invasive procedure, preliminary insertion of a flexible tube or catheter is crucial without sacrificing its ability to manoeuvre. Nevertheless, despite the vast amount of research reported on catheters, the ability to implement active catheters in the minimally invasive application is still limited. To date, active catheters are made of rigid structures constricted to the use of wires or on-board power supplies for actuation, which increases the risk of damaging the internal organs and tissues. To address this issue, an active catheter made of soft, flexible and biocompatible structure, driven via nonelectric stimulus is of utmost importance. This thesis presents the development of a novel monolithic self-supportive bi-directional bending pneumatic bellows catheter using a sacrificial molding technique. As a proof of concept, in order to understand the effects of structural parameters on the bending performance of a bellows-structured actuator, a single channel circular bellows pneumatic actuator was designed. The finite element analysis was performed in order to analyze the unidirectional bending performance, while the most optimal model was fabricated for experimental validation. Moreover, to attain biocompatibility and bidirectional bending, the novel monolithic polydimethylsiloxane (PDMS)-based dual-channel square bellows pneumatic actuator was proposed. The actuator was designed with an overall cross-sectional area of 5 x 5 mm2, while the input sequence and the number of bellows were characterized to identify their effects on the bending performance. A novel sacrificial molding technique was adopted for developing the monolithic-structured actuator, which enabled simple fabrication for complex designs. The experimental validation revealed that the actuator model with a size of5 x 5 x 68.4 mm3 i.e. having the highest number of bellows, attained optimal bi-directional bending with maximum angles of -65° and 75°, and force of 0.166 and 0.221 N under left and right channel actuation, respectively, at 100 kPa pressure. The bending performance characterization and thermal insusceptibility achieved by the developed pneumatic catheter presents a promising implementation of flexibility and thermal stability for various biomedical applications, such as dialysis and cardiac catheterization

Towards a procedure-optimised steerable catheter for deep-seated neurosurgery

In recent years, steerable needles have attracted significant interest in relation to minimally invasive surgery (MIS). Specifically, the flexible, programmable bevel-tip needle (PBN) concept was successfully demonstrated in vivo in an evaluation of the feasibility of convection-enhanced delivery (CED) for chemotherapeutics within the ovine model with a 2.5 mm PBN prototype. However, further size reductions are necessary for other diagnostic and therapeutic procedures and drug delivery operations involving deep-seated tissue structures. Since PBNs have a complex cross-section geometry, standard production methods, such as extrusion, fail, as the outer diameter is reduced further. This paper presents our first attempt to demonstrate a new manufacturing method for PBNs that employs thermal drawing technology. Experimental characterisation tests were performed for the 2.5 mm PBN and the new 1.3 mm thermally drawn (TD) PBN prototype described here. The results show that thermal drawing presents a significant advantage in miniaturising complex needle structures. However, the steering behaviour was affected due to the choice of material in this first attempt, a limitation which will be addressed in future work

A Contact Force Sensor based on S-shaped Beams and Optoelectronic Sensors for Flexible Manipulators for Minimally Invasive Surgery (MIS)

Flexible, highly articulated robotic tools can greatly facilitate procedures in which the operator needs to access small openings and confined spaces. Particularly, in the context of robotic-assisted minimally invasive surgery (RMIS), the application of such manipulation tools can be significantly beneficial in preventing unnecessary interactions with sensitive body organs by which reducing patient’s recovery time when compared with conventional methods. However, these systems usually lack tactile feedback and are not able to perceive and quantify the interactions between themselves and soft body organs. This deficiency may result in damaging the organs due to unwanted excessive force applied. To this end, we introduce a contact force sensor based on three 'dyadic-S-shaped' beams and three optoelectronic sensors. The modular design of a flexible manipulation system described as part of this paper allows ready integration of a series of the proposed sensors within its structure. The sensor uses our novel sensing principle for measuring contact forces. The strategic employment of custom sensor structure and the optoelectronic components fulfill our design objectives which has been focused on the creation of a modular, low-cost, low-noise (electrically) with large voltage variation, without the need for an amplifier, through a simple fabrication process for MIS. Our experimental results, following a very simple calibration processes show the average errors of Fx (+19.37%±0.82, -18.32%±2.06) and Fy (+18.56%±1.69, -17.00%±1.32), and the average RMS errors of Fx (0.12N±0.0067) and Fy (0.11N±0.0032) in the measurement of force values within the range of -4 to 4 N

Tendon-Driven Notched Needle for Robot-Assisted Prostate Interventions

M.S

Dynamic Environmental Monitoring using Intelligent Tendril Robots

Traditional robots are constructed from rigid links which facilitate both stiffness and accuracy. However, these systems operate best in open, highly structured spaces, and environments traversable by this technology are inherently restricted to scales and geometries which match the size and shape of the links. Conversely, continuous backbone continuum robots have enormous potential for adaptive exploration of unstructured environments. However, to date there has been very little research on algorithms for learning and adapting to changes in environmental conditions with continuum robots. In this research, we introduce new results in learning policies for novel long, thin, continuously bending continuum tendril robots aimed toward applications such as remote inspection and sensor mobility for improved sample acquisition. The results could also have potential applica tions in defense and security, search and rescue in hazardous environmental conditions, and as an innovative option for sensor placement in environmental monitoring. Using a prototype continuum tendril robot previously developed at Clemson University, we demonstrate the new learning policy for the tendrils adaptive sensor placement and remote inspection within an environment seeded with numerous disparate and slowly (over a matter of hours) time-varying sources, and discuss the potential for use of such robot tendrils in environmental monitoring applications. The learning algorithm implemented in real-time is shown to help the tendril to adapt its sensor placement to changing environmental sources

Modeling, Analysis, Force Sensing and Control of Continuum Robots for Minimally Invasive Surgery

This dissertation describes design, modeling and application of continuum robotics for surgical applications, specifically parallel continuum robots (PCRs) and concentric tube manipulators (CTMs). The introduction of robotics into surgical applications has allowed for a greater degree of precision, less invasive access to more remote surgical sites, and user-intuitive interfaces with enhanced vision systems. The most recent developments have been in the space of continuum robots, whose exible structure create an inherent safety factor when in contact with fragile tissues. The design challenges that exist involve balancing size and strength of the manipulators, controlling the manipulators over long transmission pathways, and incorporating force sensing and feedback from the manipulators to the user. Contributions presented in this work include: (1) prototyping, design, force sensing, and force control investigations of PCRs, and (2) prototyping of a concentric tube manipulator for use in a standard colonoscope. A general kinetostatic model is presented for PCRs along with identification of multiple physical constraints encountered in design and construction. Design considerations and manipulator capabilities are examined in the form of matrix metrics and ellipsoid representations. Finally, force sensing and control are explored and experimental results are provided showing the accuracy of force estimates based on actuation force measurements and control capabilities. An overview of the design requirements, manipulator construction, analysis and experimental results are provided for a CTM used as a tool manipulator in a traditional colonoscope. Currently, tools used in colonoscopic procedures are straight and exit the front of the scope with 1 DOF of operation (jaws of a grasper, tightening of a loop, etc.). This research shows that with a CTM deployed, the dexterity of these tools can be increased dramatically, increasing accuracy of tool operation, ease of use and safety of the overall procedure. The prototype investigated in this work allows for multiple tools to be used during a single procedure. Experimental results show the feasibility and advantages of the newly-designed manipulators

DESIGN, DEVELOPMENT, AND EVALUATION OF A DISCRETELY ACTUATED STEERABLE CANNULA

Needle-based procedures require the guidance of the needle to a target region to deliver therapy or to remove tissue samples for diagnosis. During needle insertion, needle deflection occurs due to needle-tissue interaction which deviates the needle from its insertion direction. Manipulating the needle at the base provides limited control over the needle trajectory after the insertion. Furthermore, some sites are inaccessible using straight-line trajectories due to delicate structures that need to be avoided. The goal of this research is to develop a discretely actuated steerable cannula to enable active trajectory corrections and achieve accurate targeting in needle-based procedures. The cannula is composed of straight segments connected by shape memory alloy (SMA) actuators and has multiple degrees-of-freedom. To control the motion of the cannula two approaches have been explored. One approach is to measure the cannula configuration directly from the imaging modality and to use this information as a feedback to control the joint motion. The second approach is a model-based controller where the strain of the SMA actuator is controlled by controlling the temperature of the SMA actuator. The constitutive model relates the stress, strain and the temperature of the SMA actuator. The uniaxial constitutive model of the SMA that describes the tensile behavior was extended to one-dimensional pure- bending case to model the phase transformation of the arc-shaped SMA wire. An experimental characterization procedure was devised to obtain the parameters of the SMA that are used in the constitutive model. Experimental results demonstrate that temperature feedback can be effectively used to control the strain of the SMA actuator and image feedback can be reliably used to control the joint motion. Using tools from differential geometry and the configuration control approach, motion planning algorithms were developed to create pre-operative plans that steer the cannula to a desired surgical site (nodule or suspicious tissue). Ultrasound-based tracking algorithms were developed to automate the needle insertion procedure using 2D ultrasound guidance. The effectiveness of the proposed in-plane and out-of-plane tracking methods were demonstrated through experiments inside tissue phantom made of gelatin and ex-vivo experiments. An optical coherence tomography probe was integrated into the cannula and in-situ microscale imaging was performed. The results demonstrate the use of the cannula as a delivery mechanism for diagnostic applications. The tools that were developed in this dissertation form the foundations of developing a complete steerable-cannula system. It is anticipated that the cannula could be used as a delivery mechanism in image-guided needle-based interventions to introduce therapeutic and diagnostic tools to a target region

Design, Modeling and Control of Micro-scale and Meso-scale Tendon-Driven Surgical Robots

Manual manipulation of passive surgical tools is time consuming with uncertain results in cases of navigating tortuous anatomy, avoiding critical anatomical landmarks, and reaching targets not located in the linear range of these tools. For example, in many cardiovascular procedures, manual navigation of a micro-scale passive guidewire results in increased procedure times and radiation exposure. This thesis introduces the design of two steerable guidewires: 1) A two degree-of-freedom (2-DoF) robotic guidewire with orthogonally oriented joints to access points in a three dimensional workspace, and 2) a micro-scale coaxially aligned steerable (COAST) guidewire robot that demonstrates variable and independently controlled bending length and curvature of the distal end. The 2-DoF guidewire features two micromachined joints from a tube of superelastic nitinol of outer diameter 0.78 mm. Each joint is actuated with two nitinol tendons. The joints that are used in this robot are called bidirectional asymmetric notch (BAN) joints, and the advantages of these joints are explored and analyzed. The design of the COAST robotic guidewire involves three coaxially aligned tubes with a single tendon running centrally through the length of the robot. The outer tubes are made from micromachined nitinol allowing for tendon-driven bending of the robot at variable bending curvatures, while an inner stainless steel tube controls the bending length of the robot. By varying the lengths of the tubes as well as the tendon, and by insertion and retraction of the entire assembly, various joint lengths and curvatures may be achieved. Kinematic and static models, a compact actuation system, and a controller for this robot are presented. The capability of the robot to accurately navigate through phantom anatomical bifurcations and tortuous angles is also demonstrated in three dimensional phantom vasculature. At the meso-scale, manual navigation of passive pediatric neuroendoscopes for endoscopic third ventriculostomy may not reach target locations in the patient's ventricle. This work introduces the design, analysis and control of a meso-scale two degree-of-freedom robotic bipolar electrocautery tool that increases the workspace of the neurosurgeon. A static model is proposed for the robot joints that avoids problems arising from pure kinematic control. Using this model, a control system is developed that comprises of a disturbance observer to provide precise force control and compensate for joint hysteresis. A handheld controller is developed and demonstrated in this thesis. To allow the clinician to estimate the shape of the steerable tools within the anatomy for both micro-scale and meso-scale tools, a miniature tendon force sensor and a high deflection shape sensor are proposed and demonstrated. The force sensor features a compact design consisting of a single LED, dual-phototransistor, and a dual-screen arrangement to increase the linear range of sensor output and compensate for external disturbances, thereby allowing force measurement of up to 21 N with 99.58 % accuracy. The shape sensor uses fiber Bragg grating based optical cable mounted on a micromachined tube and is capable of measuring curvatures as high as 145 /m. These sensors were incorporated and tested in the guidewire and the neuroendoscope tool robots and can provide robust feedback for closed-loop control of these devices in the future.Ph.D