Stress analysis in 3D IC having Thermal Through Silicon Vias (TTSV)

TTSV is proposed for the removal of heat from between the IC layers as these TTSVs carries heat down to the sink. However, it may generate stress in Silicon. In the present paper, thermal-stress simulation of stack consists of three IC layers bonded face up is performed using finite element modeling tools. We also analyzed the stress generated in 3D IC containing TTSV. Further we proposed a method for lower stress around the TTSV. The method proposed decreases the Von Misses Stress by a value of 40Mpa on average considering all the IC layers. Thus by achieving this, functionality of the chip becomes more reliable

Accelerating Thermal Simulations of 3D ICs with Liquid Cooling using Neural Networks

Vertical integration is a promising solution to further increase the performance of future ICs, but such 3D ICs present complex thermal issues that cannot be solved by conventional cooling techniques. Interlayer liquid cooling has been proposed to extract the heat accumulated within the chip. However, the development of liquid-cooled 3D ICs strongly relies on the availability of accurate and fast thermal models. In this work, we present a novel thermal model for 3D ICs with interlayer liquid cooling that exploits the neural network theory. Neural Networks can be trained to mimic with high accuracy the thermal behaviour of 3D ICs and their implementation can efficiently exploit the massive computational power of modern parallel architectures such as graphic processing units. We have designed an ad-hoc Neural Network model based on pertinent physical considerations of how heat propagates in 3D IC architectures, as well as exploring the most optimal configuration of the model to improve the simulation speed without undermining accuracy. We have assessed the accuracy and run-time speed-ups of the proposed model against a 3D IC simulator based on compact model. We show that the proposed thermal simulator achieves speed-ups up to 106x for 3D ICs with liquid cooling while preserving the maximum absolute error lower than 1.0 degrees C

Fluidic Cooling and Gate Size Co-optimization in 3D-ICs: Pushing the Power-Performance Limits

The performance improvement of modern computer systems is usually accompanied by increased computational power and thermal hotspots, which in turn limit the further improvement of system performance. In 3D-ICs, this thermal problem is significantly exacerbated, necessitating the need for active cooling approaches such as micro-fluidic cooling. This paper investigates a co-optimization approach for 3D-IC electric (gate sizing) and cooling design that fully exploits the interdependency between power, temperature and circuit delay to push the powerperformance tradeoff beyond conventional limits. We propose a unified formulation to model this co-optimization problem and use an iterative optimization approach to solve the problem. The experimental results show a fundamental power-performance improvement, with 12% power saving and 16% circuit speedup

3D-ICE: a Compact Thermal Model for Early-Stage Design of Liquid-Cooled ICs

Liquid-cooling using microchannel heat sinks etched on silicon dies is seen as a promising solution to the rising heat fluxes in two-dimensional and stacked three-dimensional integrated circuits. Development of such devices requires accurate and fast thermal simulators suitable for early-stage design. To this end, we present 3D-ICE, a compact transient thermal model (CTTM), for liquid-cooled ICs. 3D-ICE was first advanced by incorporating the 4-resistor model based CTTM (4RM-based CTTM). It was enhanced to speed up simulations and to include complex heat sink geometries such as pin fins using the new 2 resistor model (2RM-based CTTM). In this paper, we extend the 3D-ICE model to include liquid-cooled ICs with multi-port cavities, i.e., cavities with more than one inlet and one outlet ports, and non-straight microchannels. Simulation studies using a realistic 3D multiprocessor system-on-chip (MPSoC) with a 4-port microchannel cavity highlight the impact of using 4-port cavity on temperature and also demonstrate the superior performance of 2RM-based CTTM compared to 4RM-based CTTM. We also present an extensive review of existing literature and the derivation of the 3D-ICE model, creating a comprehensive study of liquid-cooled ICs and their thermal simulation from the perspective of computer systems design. Finally, the accuracy of 3D-ICE has been evaluated against measurements from a real liquid-cooled 3D IC, which is the first such validation of a simulator of this genre. Results show strong agreement (average error<10%), demonstrating that 3D-ICE is an effective tool for early-stage thermal-aware design of liquid-cooled 2D/3D ICs

GreenCool: An Energy-Efficient Liquid Cooling Design Technique for 3-D MPSoCs Via Channel Width Modulation

Liquid cooling using interlayer microchannels has appeared as a viable and scalable packaging technology for 3-D multiprocessor system-on-chips (MPSoCs). Microchannel-based liquid cooling, however, can substantially increase the on-chip thermal gradients, which are undesirable for reliability, performance, and cooling efficiency. In this paper, we present GreenCool, an optimal design methodology for liquid-cooled 3-D MPSoCs. GreenCool simultaneously minimizes the cooling energy for a given system while maintaining thermal gradients and peak temperatures under safe limits. This is accomplished by tuning the heat transfer characteristics of the microchannels using channel width modulation. Channel width modulation is compatible with the current process technologies and incurs minimal additional fabrication costs. Through an extensive set of experiments, we show that channel width modulation is capable of complementing and enhancing the benefits of temperature-aware floorplanning. We also experiment with a 16-core 3-D system with stacked dynamic random-access memory, for which GreenCool improves energy efficiency by up to 53% with respect to no channel modulation

Microfluidic thermal management of 2.5D and 3D microsystems

Both 2.5 dimensional (2.5D) and 3 dimensional (3D) stacked integrated chip (SIC) heterogeneous architectures are promising to go beyond Moore's law for compact, high-performance, energy-efficient microsystems. However, these systems face significant thermal management challenges due to the increased volumetric heat generation rates, and reduced surface area. In addition, highly spatially and temporally non-uniform heat generation occurs due to different functionalities of various heterogeneous chips. This dissertation focuses on thermal management challenges for both 2.5D and 3D-SICs, by utilizing micro-gap liquid cooling with enhanced non-uniform heterogeneous pin-fin structures. Single phase convection thermal performance of heterogeneous pin-fin enhanced micro-gap liquid cooling under non-uniform power map has been evaluated under steady state conditions. Heat transfer and pressure drop characteristics of dielectric coolants in cooling manifold with cooling enhanced structure and hergeneous pin-fins have been parametrically studied by full-scale computational fluid mechanics/heat transfer (CFD/HT) to achieve non-uniform cooling capacities for multi-chip test structures of 2.5D-SICs. Non-uniform heterogeneous pin-fin structures in cold plates have been numerically and systematically optimized using design of experiment method, coupling with full-scale CFD/HT simulations. A compact thermal model accounting for both spatially and temporally varying heat-flux distributions for inter-layer liquid cooling of 3D-SICs, with realistic leakage power simulation feature has also been developed as a thermal-electrical co-design tool for 3D-SICs. In addition to the active micro-gap liquid cooling thermal managements, this dissertation also investigates the passive micro-gap two-phase liquid cooling using a miniature-thermosyphon with dielectric coolant Novec 7200, for future 3D-SICs. Experimental characterizations, including heat transfer measurements, and bubble flow visualizations are performed under two phase conditions. Implementation of miniature-thermosyphon on 3D-SICs provides non-uniform in-plane as well as cross-plane cooling capacities, which can be used and further enhanced for 3D-SICs thermal management with heterogeneous chips.Ph.D