SLS Materials Development Method for Rapid Manufacturing

As soon as SFF technology development began to make Rapid Prototyping possible the interest in Rapid Manufacturing (RM) began to grow. The advantages in terms of functional integration, elimination of tooling and fixtures and mass customization make a compelling case for RM, leading some in the field to call it the next industrial revolution. Yet without the materials properties necessary to provide the function and variety currently available from mass production methods, the application of RM will remain limited. Developing new materials for the SLS process, one immediate step toward a larger portfolio of RM materials, is very challenging. The formation of high quality SLS parts relies on appropriate powder characteristics, thermal cycles and sintering behavior. Based on a brief examination of the key factors in SLS processing and a research project to develop a new binder material for Silicon Carbide composites, a systematic materials development method is proposed in this paper. The method provides guidance for introducing new SLS materials, support for educating new SLS users and researchers and direction for several future research projects.Mechanical Engineerin

New devices for flow measurements: Hot film and burial wire sensors, infrared imagery, liquid crystal, and piezo-electric model

An experimental program aimed at identifying areas in low speed aerodynamic research where infrared imaging systems can make significant contributions is discussed. Implementing a new technique, a long electrically heated wire was placed across a laminar flow. By measuring the temperature distribution along the wire with the IR imaging camera, the flow behavior was identified

Application of Image Analysis for the Identification of Prehistoric Ceramic Production Technologies in the North Caucasus (Russia, Bronze/Iron Age)

The recent advances in microscopy and scanning techniques enabled the image analysis of archaeological objects in a high resolution. From the direct measurements in images, shapes and related parameters of the structural elements of interest can be derived. In this study, image analysis in 2D/3D is applied to archaeological ceramics, in order to obtain clues about the ceramic pastes, firing and shaping techniques. Images were acquired by the polarized light microscope, scanning electron microscopy (SEM) and 3D micro X-ray computed tomography (µ-CT) and segmented using Matlab. 70 ceramic sherds excavated at Ransyrt 1 (Middle-Late Bronze Age) and Kabardinka 2 (late Bronze–early Iron Age), located in in the North Caucasian mountains, Russia, were investigated. The size distribution, circularity and sphericity of sand grains in the ceramics show site specific difference as well as variations within a site. The sphericity, surface area, volume and Euler characteristic of pores show the existence of various pyrometamorphic states between the ceramics and within a ceramic. Using alignments of pores and grains, similar pottery shaping techniques are identified for both sites. These results show that the image analysis of archaeological ceramics can provide detailed information about the prehistoric ceramic production technologies with fast data availability

Nanoscale precision of 3D polymerisation via polarisation control

A systematic analysis of polarization effects in a direct write femtosecond laser 3D lithography is presented. It is newly shown that coupling between linear polarization of the writing light electric field and temperature gradient can be used to fine-tune feature sizes in structuring of photoresists at a nanoscale. The vectorial Debye focusing is used to simulate polarization effects and a controlled variation up to 20% in the linewidth is shown experimentally for the identical axial extent of the polymerised features. The revealed mechanisms are relevant for a wide range of phenomena of light-matter interaction at tight focusing in laser-tweezers and in plasmonic or dielectric sub-wavelength focusing where strong light intensity and thermal gradients coexist.Comment: 15 pages, 3 figure

A novel approach for quality control system using sensor fusion of infrared and visual image processing for laser sealing of food containers

This paper presents a new mechatronic approach of using infrared thermography combined with image processing for the quality control of a laser sealing process for food containers. The suggested approach uses an on-line infrared system to assess the heat distribution within the container seal in order to guarantee the integrity of the process. Visual image processing is then used for quality assurance to guarantee optimum sealing. The results described in this paper show examples of the capability of the condition monitoring system to detect faults in the sealing process. The results found indicate that the suggested approach could form an effective quality control and assurance system

Convective response of a wall-mounted hot-film sensor in a shock tube

Shock tube experiments were performed in order to determine the response of a single hot-film element of a sensor array to transiently induced flow behind weak normal shock waves. The experiments attempt to isolate the response due only to the change in convective heat transfer at the hot-film surface mounted on the wall of the shock tube. The experiments are described, the results being correlated with transient boundary layer theory and compared with an independent set of experimental results. One of the findings indicates that the change in the air properties (temperature and pressure) precedes the air mass transport, causing an ambiguity in the sensor response to the development of the velocity boundary layer. Also, a transient, local heat transfer coefficient is formulated to be used as a forcing function in an hot-film instrument model and simulation which remains under investigation

Index to NASA Tech Briefs, 1975

This index contains abstracts and four indexes--subject, personal author, originating Center, and Tech Brief number--for 1975 Tech Briefs

Quantitative non-destructive testing

The work undertaken during this period included two primary efforts. The first is a continuation of theoretical development from the previous year of models and data analyses for NDE using the Optical Thermal Infra-Red Measurement System (OPTITHIRMS) system, which involves heat injection with a laser and observation of the resulting thermal pattern with an infrared imaging system. The second is an investigation into the use of the thermoelastic effect as an effective tool for NDE. As in the past, the effort is aimed towards NDE techniques applicable to composite materials in structural applications. The theoretical development described produced several models of temperature patterns over several geometries and material types. Agreement between model data and temperature observations was obtained. A model study with one of these models investigated some fundamental difficulties with the proposed method (the primitive equation method) for obtaining diffusivity values in plates of thickness and supplied guidelines for avoiding these difficulties. A wide range of computing speeds was found among the various models, with a one-dimensional model based on Laplace's integral solution being both very fast and very accurate

Specific instrumentation and diagnostics for high-intensity hadron beams

An overview of various typical instruments used for high-intensity hadron beams is given. In addition, a few important diagnostic methods are discussed which are quite special for these kinds of beams.Comment: 58 pages, contribution to the CAS - CERN Accelerator School: Course on High Power Hadron Machines; 24 May - 2 Jun 2011, Bilbao, Spai

State of the Art of Laser Hardening and Cladding

In this paper an overview is given about laser surface modification processes, which are developed especially with the aim of hardness improvement for an enhanced fatigue and wear behaviour. The processes can be divided into such with and without filler material and in solid-state and melting processes. Actual work on shock hardening, transformation hardening, remelting, alloying and cladding is reviewed, where the main focus was on scientific work from the 21st century