Reinforced silica-carbon nanotube monolithic aerogels synthesised by rapid controlled gelation

This work introduces a new synthesis procedure for obtaining homogeneous silica hybrid aerogels with carbon nanotube contents up to 2.50 wt.%. The inclusion of nanotubes in the highly porous silica matrix was performed by a two-step sol–gel process, resulting in samples with densities below 80 mg/cm3. The structural analyses (N2 physisorption and SEM) revealed the hierarchical structure of the porous matrix formed by nanoparticles arranged in clusters of 100 and 300 nm in size, specific surface areas around 600 m2/g and porous volumes above 4.0 cm3/g. In addition, a relevant increase on the mechanical performance was found, and an increment of 50% for the compressive strength and 90% for the maximum deformation were measured by uniaxial compression. This reinforcement was possible thanks to the outstanding dispersion of the CNT within the silica matrix and the formation of Si–O–C bridges between nanotubes and silica matrix, as suggested by FTIR. Therefore, the original synthesis procedure introduced in this work allows the fabrication of highly porous hybrid materials loaded with carbon nanotubes homogeneously distributed in the space, which remain available for a variety of technological applications

Larnite powders and larnite/silica aerogel composites as effective agents for CO2 sequestration by carbonation

This paper presents the results of the carbonation reaction of two sample types: larnite (Ca2SiO4) powders and larnite/silica aerogel composites, the larnite acting as an active phase in a process of direct mineral carbonation. First, larnite powders were synthesized by the reaction of colloidal silica and calcium nitrate in the presence of ethylene glycol. Then, to synthesize the composites, the surface of the larnite powders was chemically modified with 3-aminopropyltriethoxysilane (APTES), and later this mixture was added to a silica sol previously prepared from tetraethylorthosilicate (TEOS). The resulting humid gel was dried in an autoclave under supercritical conditions for the ethanol. The textures and chemical compositions of the powders and composites were characterized.The carbonation reaction of both types of samples was evaluated by means of X-ray diffraction and thermogravimetric analysis. Both techniques confirm the high efficiency of the reaction at room temperature and atmospheric pressure. A complete transformation of the silicate into carbonate resulted after submitting the samples to a flow of pure CO2 for 15 min. This indicates that for this reaction time, 1 t of larnite could eliminate about 550 kg of CO2. The grain size, porosity, and specific surface area are the factors controlling the reaction.Ministerio de Medio Ambiente A266/2007/3-11.1Ministerio de Educación y Ciencia MAT2005-0158

Absorption capacity, kinetics and mechanical behaviour in dry and wet states of hydrophobic DEDMS/TEOS-based silica aerogels

This work is a new approach to the study of the structural, mechanical and absorption properties of hybrid organic/inorganic silica-based aerogels. Diethoxydimethylsilane and tetraethoxysilane have been used as precursors. Changes in properties such as specific surface area, porous volume, pore radius, and surface texture and chemistry were researched as a function of the relative organic content. In addition, the absorption properties were tested for different organic liquids. The discrepancy in the absorption mechanisms and the kinetics of pure inorganic and hybrid samples were discussed. It was confirmed that swelling occurs in samples with high organic content, which, in turn, governs the absorption process. Finally, the mechanical behaviour was studied by uniaxial compression. A significant rise of the rupture strain up to 0.45 and a 10-fold decrease in the Young’s modulus to 7.8 MPa were measured in the dry samples by increasing the organic content. The mechanical response of the samples after saturation by the absorption of two reference oily liquids, namely, common motor oil and liquid polydimethylsiloxane, was also compared with the behaviour of dry samples. The presence of liquid within the sample reduced the value of the mechanical parameters in almost all cases. Moreover, the inclusion of organic chains also made the wet aerogels highly deformable. In summary, these first results suggest that tuning the organic ratio of the hybrid aerogels allows the control of not only the structural and mechanical properties but also the absorption properties.Junta de Andalucía P09-TEP-546

Thermal assessment of ambient pressure dried silica aerogel composite boards at laboratory and field scale

In the context of increasing energy costs and the need for global reduction of CO2 emissions, the development of superinsulation materials for the construction sector allows the design of low-energy buildings. Since still being in an experimental or at early-commercial stage, R&D of these materials focused on its final application is required, to accelerate access to the market for renovation of the building stock where space is a critical metric. In this paper, the experimental assessment of the thermal performance of a novel ambient pressure dried silica aerogel based composite is presented. In order to provide assessments at both, material and system levels, stress-strain tests, hot plate measurements, as well as full scale tests under realistic boundary conditions were conducted. The overall results are that this material provides good insulation properties (thermal conductivity in the range of 0.015–0.018 W/mK), along with sufficient mechanical properties, and allows for the creation of superinsulating assemblies even at small wall thickness.European Commission's FP

A comparative thermoacoustic insulation study of silica aerogels reinforced with reclaimed textile fibres: cotton, polyester and wool

Silica aerogels are highly porous materials with exceptional thermal insulation performance. They become even more attractive if combined thermal and acoustic insulation is achieved. Silica aerogel composites reinforced with fibres are an ingenious way to surpass the fragility stemmed from the aerogel’s intrinsic porosity, and textile fibres are good sound absorption materials. Reclaimed fibres are a relatively low-cost feedstock and were obtained in this work exclusively through mechanical processes from textile wastes, thus promoting the concept of circular economy, namely for cotton, polyester and wool fibres. These reclaimed fibres were used as reinforcement matrices for silica aerogel composites obtained from sol–gel transformation of tetraethyl orthosilicate and isobutyltriethoxysilane/or vinyltrimethoxysilane precursors and dried at ambient pressure after silylation. Silica aerogel composites reinforced with reclaimed cotton fibres had the best sound absorption coefficient (a peak value of 0.89), while the polyester-reinforced composite exhibited the lowest thermal conductivity (k = ~24 mW m−1 K−1, Hot Disk). The better combined results on thermal and acoustic insulation were achieved by the wool-reinforced composites. The thermal conductivity values were less than 27 mW m−1 K−1, and the sound absorption coefficient achieved a peak value of 0.85. Therefore, the aerogel composites developed here can be selected for thermal or/and acoustic barriers by choosing a suitable type of fibre. Their design and preparation protocol followed environmental-friendly and cost-effective approaches.Teresa Linhares acknowledges the PhD grant Ref. SFRH/BD/131819/2017, attributed by Fundação para a Ciência e Tecnologia, I.P. (FCT, Portugal), funded by national funds from MCTES (Ministério da Ciência, Tecnologia e Ensino Superior) and, when appropriate, co-funded by the European Commission through the European Social Fund. Consumables for the syntheses and characterizations performed at CIEPQPF and 2C2T research units were funded by the European Regional Development Fund (ERDF), through COMPETE 2020 Operational Programme for Competitiveness and Internationalization, combined with Portuguese National Funds, through FCT, I.P. under the projects POCI-01-0145-FEDER-006910 and POCI-01-0145-FEDER-007136 (FCT Refs. UIDB/EQU/00102/2020 and UID/CTM/00264/2020, respectively)

Nanostructured sonogels

Acoustic cavitation effects in sol-gel liquid processing permits to obtain nanostructured materials, with size-dependent properties. The so-called "hot spots" produce very high temperatures and pressures which act as nanoreactors. Ultrasounds force the dissolution and the reaction stars. The products (alcohol, water and silanol) help to continue the dissolution, being catalyst content, temperature bath and alkyl group length dependent. Popular choices used in the preparation of silica-based gels are tetramethoxysilane (TMOS), Si(OCH3)4 and tetraethoxysilane (TEOS), Si(OC 2H5)4. The resultant "sonogels" are denser gels with finer and homogeneous porosity than those of classic ones. They have a high surface/volume ratio and are built by small particles (1 nm radius) and a high cross-linked network with low -OH surface coverage radicals. In this way a cluster model is presented based on randomly-packed spheres in several hierarchical levels that represent the real sonoaerogel. Organic modified silicates (ORMOSIL) were obtained by supercritical drying in ethanol of the corresponding alcogel producing a hybrid organic/inorganic aerogel. The new material takes the advantages of the organic polymers as flexibility, low density, toughness and formability whereas the inorganic part contributes with surface hardness, modulus strength, transparency and high refractive index. The sonocatalytic method has proven to be adequate to prepare silica matrices for fine and uniform dispersion of CdS and PbS quantum dots (QDs), which show exciton quantum confinement. We present results of characterization of these materials, such as nitrogen physisorption, small angle X-ray/neutrons scattering, electron microscopy, uniaxial compression and nanoindentation. Finally these materials find application as biomaterials for tissue engineering and for CO2 sequestration by means the carbonation reaction.Ministerio de Ciencia y Tecnología MAT2005-158

Magnetic Aerogels for Room-Temperature Catalytic Production of Bis(indolyl)methane Derivatives

The potential of aerogels as catalysts for the synthesis of a relevant class of bis-heterocyclic compounds such as bis(indolyl)methanes was investigated. In particular, the studied catalyst was a nanocomposite aerogel based on nanocrystalline nickel ferrite (NiFe2O4) dispersed on amorphous porous silica aerogel obtained by two-step sol–gel synthesis followed by gel drying under supercritical conditions and calcination treatments. It was found that the NiFe2O4/SiO2 aerogel is an active catalyst for the selected reaction, enabling high conversions at room temperature, and it proved to be active for three repeated runs. The catalytic activity can be ascribed to both the textural and acidic features of the silica matrix and of the nanocrystalline ferrite. In addition, ferrite nanocrystals provide functionality for magnetic recovery of the catalyst from the crude mixture, enabling time-effective separation from the reaction environment. Evidence of the retention of species involved in the reaction into the catalyst is also pointed out, likely due to the porosity of the aerogel together with the affinity of some species towards the silica matrix. Our work contributes to the study of aerogels as catalysts for organic reactions by demonstrating their potential as well as limitations for the room-temperature synthesis of bis(indolyl)methanes