Slicing Recognition of Aircraft Integral Panel Generalized Pocket

AbstractTo automatically obtain a machining area in numerical control (NC) programming, a data model of generalized pocket is established by analyzing aircraft integral panel characteristics, and a feature recognition approach is proposed. First, by reference to the practical slice-machining process of an aircraft integral panel, both the part and the blank are sliced in the Z-axis direction; hence a feature profile is created according to the slicing planes and the contours are formed by the intersection of the slicing planes with the part and its blank. Second, the auxiliary features of the generalized pocket are also determined based on the face type and the position, to correct the profile of the pocket. Finally, the generalized pocket feature relationship tree is constructed by matching the vertical relationships among the features. Machining feature information produced by using this method can be directly used to calculate the cutter path. The validity and practicability of the method is verified by NC programming for aircraft panels

Using concavity index for manufacturing feature recognition

The paper presents the usage of the concavity index for the effective recognition of the concave, open manufacturing features like open pockets, through slots and steps. The determination of this index using B-Rep representation is presented in detail. This is a fragment of an algorithm for the recognition of manufacturing features defined in the STEP-NC standard

Automatsko programiranje CNC strojeva

Sve veća zastupljenost CNC strojeva u proizvodnji iziskuje nove metode pripreme proizvodnje i boljeg iskorištenja strojeva. Želja svih korisnika CNC strojeva je da bi izrada NC programa za određeni stroj bila što kraća, uz minimalno korištenje i utrošak resursa. Da bi zadovoljili ove zahtjeve, proizvođači CAM programske opreme nastoje izraditi programe za djelomično ili potpuno automatsko programiranje alatnih strojev

Determining Setup Orientations From the Visibility of Slice Geometry for Rapid Computer Numerically Controlled Machining

A method for rapid computer numerically controlled (CNC) machining is being developed in an effort to automatically create functional prototypes and parts in a wide array of materials. The method uses a plurality of simple two-and-a-half-dimensional (21/2-D) toolpaths from various orientations about an axis of rotation in order to machine the entire surface of a part without refixturing. It is our goal to automatically create these toolpaths for machining and eliminate the complex planning traditionally associated with CNC machining. In this paper, we consider a problem that arises in automating this process - visibility to the surface of a model that is rotated about a fourth axis. Our approach involves slicing the computer-aided design (CAD) model orthogonal to the axis of rotation. The slice geometry is used to calculate two-dimensional visibility maps for the set of polygons on each slice plane. The visibility data provides critical information for determining the minimum number and orientation of 21/2-D toolpaths required to machine the entire surface of a part

CAD/CAM integration based on machining features for prismatic parts

The development of CAD and CAM technology has significantly increased efficiency in each individual area. The independent development, however, greatly restrained the improvement of overall efficiency from design to manufacturing. The simple integration between CAD and CAM systems has been achieved. Current integrated CAD/CAM systems can share the same geometry model of a product in a neutral or proprietary format. However, the process plan information of the product from CAPP systems cannot serve as a starting point for CAM systems to generate tool paths and NC programs. The user still needs to manually create the machining operations and define geometry, cutting tool, and various parameters for each operation. Features play an important role in the recent research on CAD/CAM integration. This thesis investigated the integration of CAD/CAM systems based on machining features. The focus of the research is to connect CAPP systems and CAM systems by machining features, to reduce the unnecessary user interface and to automate the process of tool path preparation. Machining features are utilized to define machining geometries and eliminate the necessity of user interventions in UG. A prototype is developed to demonstrate the CAD/CAM integration based on machining features for prismatic parts. The prototype integration layer is implemented in conjunction with an existing CAPP system, FBMach, and a commercial CAD/CAM system, Unigraphics. Not only geometry information of the product but also the process plan information and machining feature information are directly available to the CAM system and tool paths can be automatically generated from solid models and process plans

Features and design intent in engineering sketches

We investigate the problem of determining design intent from engineering sketches: what did the designer have in mind when sketching a component? Specifically, we consider the unidirectional reverse mapping from form features, as determined from an input sketch, to design features, representing the design intent present in the designer’s mind. We introduce a list of com- mon engineering form features. For each, we list which geometrical cues may be helpful in identifying these features in design sketches, and we list the design features which such form features commonly imply. We show that a reductionist approach which decomposes a diagram into form features can be used to deduce the design intent of the object portrayed in a drawing. We supply experimental results in support of this idea

A Divide-and-Conquer Algorithm for Machining Feature Recognition over Network

In this paper, a divide-and-conquer algorithm for machining feature recognition over network is presented. The algorithm consists of three steps. First, decompose the part and its stock into a number of sub-objects in the client and transfer the sub-objects to the server one by one. Meanwhile, perform machining feature recognition on each sub-object using the MCSG based approach in the server in parallel. Finally, generate the machining feature model of the part by synthesizing all the machining features including decomposed features recognized from all the sub-objects and send it back to the client. With divide-and-conquer and parallel computing, the algorithm is able to decrease the delay of transferring a complex CAD model over network and improve the capability of handling complex parts. Implementation details are included and some test results are given

IDETC2005 -85431 RECOGNITION OF INTERACTING TURNING FEATURES FOR MILL/TURN PARTS

ABSTRACT This paper focuses on efficient automatic recognition algorithms for turning features. As with other domains, recognition of interacting features is a difficult issue, because feature interaction removes faces and alters the topology of the existing turned features. This paper presents a method for efficiently recognizing both isolated (without interaction with other features) and interacting rotational features from geometrical CAD model of mill/turn parts. Additionally, the method recognizes Transient Turned Features (TTFs) that are defined as maximal axisymmetric material volumes from a nonturning feature that can be removed by turning. A TTS may not share any faces with the finished part. First, the rotational faces on a solid model are explored to extract isolated rotational features and some of the interacting ones. Then portions of the 3D model where no rotational faces can be used to recognize turning features are cut out and processed by a novel algorithm for finding their transient turning features

Extraction of generative processes from B-Rep shapes and application to idealization transformations

International audienceA construction tree is a set of shape generation processes commonly produced with CAD modelers during a design process of B-Rep objects. However, a construction tree does not bring all the desired properties in many configurations: dimension modifications, idealization processes, etc. Generating a non trivial set of generative processes, possibly forming a construction graph, can significantly improve the adequacy of some of these generative processes to meet user's application needs. This paper proposes to extract generative processes from a given B-rep shape as a high-level shape description. To evaluate the usefulness of this description, finite element analyses (FEA) and particularly idealizations are the applications selected to evaluate the adequacy of additive generative processes. Non trivial construction trees containing generic extrusion and revolution primitives behave like well established CSG trees. Advantageously, the proposed approach is primitive-based, which ensures that any generative process of the construction graph does preserve the realizability of the corresponding volume. In the context of FEA, connections between idealized primitives of a construction graph can be efficiently performed using their interfaces. Consequently, generative processes of a construction graph become a high-level object structure that can be tailored to idealizations of primitives and robust connections between them