Pneumatic motion control systems for modular robots

This thesis describes a research study in the design, implementation, evaluation and commercialisation of pneumatic motion control systems for modular robots. The research programme was conducted as part of a collaborative study, sponsored by the Science and Engineering Research Council, between Loughborough University and Martonair (UK) Limited. Microprocessor based motion control strategies have been used to produce low cost pneumatic servo-drives which can be used for 'point-to-point' positioning of payloads. Software based realtime control strategies have evolved which accomplish servo-controlled positioning while compensating for drive system non-linearities and time delays. The application of novel compensation techniques has resulted in a significant improvement in both the static and dynamic performance of the drive. A theoretical foundation is presented based on a linearised model of a pneumatic actuator, servo-valve, and load system. The thesis describes the design and evolution of microprocessor based hardware and software for motion control of pneumatic drives. A British Standards based test-facility has allowed control strategies to be evaluated with reference to standard performance criteria. It is demonstrated in this research study that the dynamic and static performance characteristics of a pneumatic motion control system can be dramatically improved by applying appropriate software based realtime control strategies. This makes the application of computer controlled pneumatic servos in manufacturing very attractive with cost performance ratios which match or better alternative drive technologies. The research study has led to commercial products (marketed by Martonair Ltd), in which realtime control algorithms implementing these control strategy designs are executed within a microprocessor based motion controller

Modeling and control of a pneumatic muscle actuator

This thesis presents the theoretical and experimental study of pneumatic servo position control systems based on pneumatic muscle actuators (PMAs). Pneumatic muscle is a novel type of actuator which has been developed to address the control and compliance issues of conventional cylindrical actuators. Compared to industrial pneumatic cylinders, muscle actuators have many ideal properties for robotic applications providing an interesting alternative for many advanced applications. However, the disadvantage is that muscle actuators are highly nonlinear making accurate control a real challenge. Traditionally, servo-pneumatic systems use relatively expensive servo or proportional valve for controlling the mass flow rate of the actuator. This has inspired the research of using on/off valves instead of servo valves providing a low-cost option for servo-pneumatic systems. A pulse width modulation (PWM) technique, where the mass flow is provided in discrete packets of air, enables the use of similar control approaches as with servo valves. Although, the on/off valve based servo-pneumatics has shown its potential, it still lacks of analytical methods for control design and system analysis. In addition, the literature still lacks of studies where the performance characteristics of on/off valve controlled pneumatic systems are clearly compared with servo valve approaches. The focus of this thesis has been on modeling and control of the pneumatic muscle actuator with PWM on/off valves. First, the modeling of pneumatic muscle actuator system controlled by a single on/off valve is presented. The majority of the effort focused on the modeling of muscle actuator nonlinear force characteristics and valve mass flow rate modeling. A novel force model was developed and valve flow model for both simulation and control design were identified and presented. The derived system models (linear and nonlinear), were used for both control design and utilized also in simulation based system analysis. Due to highly nonlinear characteristics and uncertainties of the system, a sliding mode control (SMC) was chosen for a control law. SMC strategy has been proven to be an efficient and robust control strategy for highly nonlinear pneumatic actuator applications. Different variations of sliding mode control, SMC with linear model (SMCL) and nonlinear model (SMCNL) as well as SMC with integral sliding surface (SMCI) were compared with a traditional proportional plus velocity plus acceleration control with feed-forward (PVA+FF) compensation. Also, the effects of PWM frequency on the system performance were studied. Different valve configurations, single 3/2, dual 2/2, and servo valve, for controlling a single muscle actuator system were studied. System models for each case were formulated in a manner to have a direct comparison of the configuration and enabling the use of same sliding mode control design. The analysis of performance included the sinusoidal tracking precision and robustness to parameter variations and external disturbances. In a similar manner, a comparison of muscle actuators in an opposing pair configuration controlled by four 2/2 valves and servo valve was executed. Finally, a comparison of a position servo realized with pneumatic muscle actuators to the one realized with traditional cylinder was presented. In these cases, servo valve with SMC and SMCI were used to control the systems. The analysis of performance included steady-state error in point-to-point positioning, the RMSE of sinusoidal tracking precision, and robustness to parameter variations

Modeling and control of a pneumatic muscle actuator

This thesis presents the theoretical and experimental study of pneumatic servo position control systems based on pneumatic muscle actuators (PMAs). Pneumatic muscle is a novel type of actuator which has been developed to address the control and compliance issues of conventional cylindrical actuators. Compared to industrial pneumatic cylinders, muscle actuators have many ideal properties for robotic applications providing an interesting alternative for many advanced applications. However, the disadvantage is that muscle actuators are highly nonlinear making accurate control a real challenge. Traditionally, servo-pneumatic systems use relatively expensive servo or proportional valve for controlling the mass flow rate of the actuator. This has inspired the research of using on/off valves instead of servo valves providing a low-cost option for servo-pneumatic systems. A pulse width modulation (PWM) technique, where the mass flow is provided in discrete packets of air, enables the use of similar control approaches as with servo valves. Although, the on/off valve based servo-pneumatics has shown its potential, it still lacks of analytical methods for control design and system analysis. In addition, the literature still lacks of studies where the performance characteristics of on/off valve controlled pneumatic systems are clearly compared with servo valve approaches. The focus of this thesis has been on modeling and control of the pneumatic muscle actuator with PWM on/off valves. First, the modeling of pneumatic muscle actuator system controlled by a single on/off valve is presented. The majority of the effort focused on the modeling of muscle actuator nonlinear force characteristics and valve mass flow rate modeling. A novel force model was developed and valve flow model for both simulation and control design were identified and presented. The derived system models (linear and nonlinear), were used for both control design and utilized also in simulation based system analysis. Due to highly nonlinear characteristics and uncertainties of the system, a sliding mode control (SMC) was chosen for a control law. SMC strategy has been proven to be an efficient and robust control strategy for highly nonlinear pneumatic actuator applications. Different variations of sliding mode control, SMC with linear model (SMCL) and nonlinear model (SMCNL) as well as SMC with integral sliding surface (SMCI) were compared with a traditional proportional plus velocity plus acceleration control with feed-forward (PVA+FF) compensation. Also, the effects of PWM frequency on the system performance were studied. Different valve configurations, single 3/2, dual 2/2, and servo valve, for controlling a single muscle actuator system were studied. System models for each case were formulated in a manner to have a direct comparison of the configuration and enabling the use of same sliding mode control design. The analysis of performance included the sinusoidal tracking precision and robustness to parameter variations and external disturbances. In a similar manner, a comparison of muscle actuators in an opposing pair configuration controlled by four 2/2 valves and servo valve was executed. Finally, a comparison of a position servo realized with pneumatic muscle actuators to the one realized with traditional cylinder was presented. In these cases, servo valve with SMC and SMCI were used to control the systems. The analysis of performance included steady-state error in point-to-point positioning, the RMSE of sinusoidal tracking precision, and robustness to parameter variations

Review On Controller Design In Pneumatic Actuator Drive System

A pneumatic actuator is a device that converts compressed air into mechanical energy to perform varieties of work. It exhibits high nonlinearities due to high friction forces, compressibility of air and dead band of the spool movement which is difficult to manage and requires an appropriate controller for better performance. The purpose of this study is to review the controller design of pneumatic actuator recommended by previous researchers from the past years. Initially, the basic views of the pneumatic will be presented in terms of introduction to the pneumatic actuator and its applications in industries. At the end of this review, discussions on the design of the controllers will be concluded and further research will be proposed along with the improvement of control strategies in the pneumatic actuator systems

Valves and other mechanical components and equipment: A compilation

The articles in this Compilation will be of interest to mechanical engineers, users and designers of machinery, and to those engineers and manufacturers specializing in fluid handling systems. Section 1 describes a number of valves and valve systems. Section 2 contains articles on machinery and mechanical devices that may have applications in a number of different areas

Novel Water Hydraulic On/Off Valves and Tracking Control Method for Equal Coded Valve System

Water hydraulics is an interesting alternative to oil hydraulics since it uses a clean, environment friendly, and non-inflammable pressure medium. However, the availability of good control valves, which are essential components in many hydraulic systems, is limited in water hydraulics owing to the challenging characteristics of water. This, in turn, considerably limits the application of water hydraulics. In this thesis, a new digital hydraulic valve technology is investigated in order to promote the applicability of this clean technology; the method using equal-size on/off valves is preferred.This equal coding method suffers from a lack of suitable valves. Thus, a fast-acting and low-power-consuming miniature valve is developed. The valve development is based on previous experience with oil hydraulic miniature valves and is carried out mainly with heuristic methods, by using simplified electromagnetic equations and scaling. However, the prototypes show good properties for the intended purpose. As another challenge, a high number of these valves are needed in order to achieve sufficient resolution for demanding control. To decrease this requirement, the circulating switching control method is proposed, which can increase the effective flow resolution of the valve system using the existing valves. The method divides the switching duty equally among the valves and can diminish the drawbacks that exist in typical non-circulating switching control.As the main goal, a water hydraulic servo axis was implemented using the developed miniature valves and the control method. The control system comprises a simple model based valve controller as the lower level part and a filtered P-controller as the upper level motion controller. Excellent tracking and positioning accuracy was achieved with a valve system having 16 miniature valves in total and using this relatively simple controller structure. This verifies that high-performance water hydraulic motion control can be realized with a reasonable effort using on/off seat valves. This gives hope for increasing the applicability of water hydraulics