Circuit Design Obfuscation for Hardware Security

Nowadays, chip design and chip fabrication are normally conducted separately by independent companies. Most integrated circuit (IC) design companies are now adopting a fab-less model: they outsource the chip fabrication to offshore foundries while concentrating their effort and resource on the chip design. Although it is cost-effective, the outsourced design faces various security threats since the offshore foundries might not be trustworthy. Attacks on the outsourced IC design can take on many forms, such as piracy, counterfeiting, overproduction and malicious modification, which are referred to as IC supply chain attacks. In this work, we investigate several circuit design obfuscation techniques to prevent the IC supply chain attacks by untrusted foundries. Logic locking is a gate-level design obfuscation technique that's proposed to protect the outsourced IC designs from piracy and counterfeiting by untrusted foundries. A locked IC preserves the correct functionality only when a correct key is provided. Recently, the security of logic locking is threatened by a strong attack called SAT attack, which can decipher the correct key of most logic locking techniques within a few hours even for a reasonably large key-size. In this dissertation, we investigate design techniques to improve the security of logic locking in three directions. Firstly, we propose a new locking technique called Anti-SAT to thwart the SAT attack. The Anti-SAT can make the complexity of SAT attack grow exponentially in key-size, hence making the attack computationally infeasible. Secondly, we consider an approximate version of SAT attack and investigate its application on fault-tolerant hardware such as neural network chips. Countermeasure to this approximate SAT attack is proposed and validated with rigorous proof and experiments. Lastly, we explore new opportunities in obfuscating the parametric characteristics of a circuit design (e.g. timing) so that another layer of defense can be added to existing countermeasures. Split fabrication based on 3D integration technology is another approach to obfuscate the outsourced IC designs. 3D integration is a technology that integrates multiple 2D dies to create a single high-performance chip, referred to as 3D IC. With 3D integration, a designer can choose a portion of IC design at his discretion and send them to a trusted foundry for secure fabrication while outsourcing the rest to untrusted foundries for advanced fabrication technology. In this dissertation, we propose a security-aware physical design flow for interposer-based 3D IC (also known as 2.5D IC). The design flow consists of security-aware partitioning and placement phases, which aim at obfuscating the circuit while preventing potential attacks such as proximity attack. Simulation results show that our proposed design flow is effective for producing secure chip layouts against the IC supply chain attacks. The circuit design obfuscation techniques presented in this dissertation enable future chip designers to take security into consideration at an early phase while optimizing the chip's performance, power, and reliability

3D Integration: Another Dimension Toward Hardware Security

We review threats and selected schemes concerning hardware security at design and manufacturing time as well as at runtime. We find that 3D integration can serve well to enhance the resilience of different hardware security schemes, but it also requires thoughtful use of the options provided by the umbrella term of 3D integration. Toward enforcing security at runtime, we envision secure 2.5D system-level integration of untrusted chips and "all around" shielding for 3D ICs.Comment: IEEE IOLTS 201

Design, Extraction, and Optimization Tool Flows and Methodologies for Homogeneous and Heterogeneous Multi-Chip 2.5D Systems

Chip and packaging industries are making significant progress in 2.5D design as a result of increasing popularity of their application. In advanced high-density 2.5D packages, package redistribution layers become similar to chip Back-End-of-Line routing layers, and the gap between them scales down with pin density improvement. Chiplet-package interactions become significant and severely affect system performance and reliability. Moreover, 2.5D integration offers opportunities to apply novel design techniques. The traditional die-by-die design approach neither carefully considers these interactions nor fully exploits the cross-boundary design opportunities. This thesis presents chiplet-package cross-boundary design, extraction, analysis, and optimization tool flows and methodologies for high-density 2.5D packaging technologies. A holistic flow is presented that can capture all parasitics from chiplets and the package and improve system performance through iterative optimizations. Several design techniques are demonstrated for agile development and quick turn-around time. To validate the flow in silicon, a chip was taped out and studied in TSMC 65nm technology. As the holistic flow cannot handle heterogeneous technologies, in-context flows are presented. Three different flavors of the in-context flow are presented, which offer trade-offs between scalability and accuracy in heterogeneous 2.5D system designs. Inductance is an inseparable part of a package design. A holistic flow is presented that takes package inductance into account in timing analysis and optimization steps. Custom CAD tools are developed to make these flows compatible with the industry standard tools and the foundry model. To prove the effectiveness of the flows several design cases of an ARM Cortex-M0 are implemented for comparitive study

A Survey on Integrated Circuit Trojans

Traditionally, computer security has been associated with the software security, or the information-data security. Surprisingly, the hardware on which the software executes or the information stored-processed-transmitted has been assumed to be a trusted base of security. The main building blocks of any electronic device are Integrated circuits (ICs) which form the fabric of a computer system. Lately, the use of ICs has expanded from handheld calculators and personal computers (PCs) to smartphones, servers, and Internet-of-Things (IoT) devices. However, this significant growth in the IC market created intense competition among IC vendors, leading to new trends in IC manufacturing. System-on-chip (SoC) design based on intellectual property (IP), a globally spread supply chain of production and distribution of ICs are the foremost of these trends. The emerging trends have resulted in many security and trust weaknesses and vulnerabilities, in computer systems. This includes Hardware Trojans attacks, side-channel attacks, Reverse-engineering, IP piracy, IC counterfeiting, micro probing, physical tampering, and acquisition of private or valuable assets by debugging and testing. IC security and trust vulnerabilities may cause loss of private information, modified/altered functions, which may cause a great economical hazard and big damage to society. Thus, it is crucial to examine the security and trust threats existing in the IC lifecycle and build defense mechanisms against IC Trojan threats. In this article, we examine the IC supply chain and define the possible IC Trojan threats for the parties involved. Then we survey the latest progress of research in the area of countermeasures against the IC Trojan attacks and discuss the challenges and expectations in this area. Keywords: IC supply chain, IC security, IP privacy, hardware trojans, IC trojans DOI: 10.7176/CEIS/12-2-01 Publication date: April 30th 202

Design and Implementation of High QoS 3D-NoC using Modified Double Particle Swarm Optimization on FPGA

One technique to overcome the exponential growth bottleneck is to increase the number of cores on a processor, although having too many cores might cause issues including chip overheating and communication blockage. The problem of the communication bottleneck on the chip is presently effectively resolved by networks-on-chip (NoC). A 3D stack of chips is now possible, thanks to recent developments in IC manufacturing techniques, enabling to reduce of chip area while increasing chip throughput and reducing power consumption. The automated process associated with mapping applications to form three-dimensional NoC architectures is a significant new path in 3D NoC research. This work proposes a 3D NoC partitioning approach that can identify the 3D NoC region that has to be mapped. A double particle swarm optimization (DPSO) inspired algorithmic technique, which may combine the characteristics having neighbourhood search and genetic architectures, also addresses the challenge of a particle swarm algorithm descending into local optimal solutions. Experimental evidence supports the claim that this hybrid optimization algorithm based on Double Particle Swarm Optimisation outperforms the conventional heuristic technique in terms of output rate and loss in energy. The findings demonstrate that in a network of the same size, the newly introduced router delivers the lowest loss on the longest path.  Three factors, namely energy, latency or delay, and throughput, are compared between the suggested 3D mesh ONoC and its 2D version. When comparing power consumption between 3D ONoC and its electronic and 2D equivalents, which both have 512 IP cores, it may save roughly 79.9% of the energy used by the electronic counterpart and 24.3% of the energy used by the latter. The network efficiency of the 3D mesh ONoC is simulated by DPSO in a variety of configurations. The outcomes also demonstrate an increase in performance over the 2D ONoC. As a flexible communication solution, Network-On-Chips (NoCs) have been frequently employed in the development of multiprocessor system-on-chips (MPSoCs). By outsourcing their communication activities, NoCs permit on-chip Intellectual Property (IP) cores to communicate with one another and function at a better level. The important components in assigning application duties, distributing the work to the IPs, and coordinating communication among them are mapping and scheduling methods. This study aims to present an entirely advanced form of research in the area of 3D NoC mapping and scheduling applications, grouping the results according to various parameters and offering several suggestions for further research

Constraint-Aware, Scalable, and Efficient Algorithms for Multi-Chip Power Module Layout Optimization

Moving towards an electrified world requires ultra high-density power converters. Electric vehicles, electrified aerospace, data centers, etc. are just a few fields among wide application areas of power electronic systems, where high-density power converters are essential. As a critical part of these power converters, power semiconductor modules and their layout optimization has been identified as a crucial step in achieving the maximum performance and density for wide bandgap technologies (i.e., GaN and SiC). New packaging technologies are also introduced to produce reliable and efficient multichip power module (MCPM) designs to push the current limits. The complexity of the emerging MCPM layouts is surpassing the capability of a manual, iterative design process to produce an optimum design with agile development requirements. An electronic design automation tool called PowerSynth has been introduced with ongoing research toward enhanced capabilities to speed up the optimized MCPM layout design process. This dissertation presents the PowerSynth progression timeline with the methodology updates and corresponding critical results compared to v1.1. The first released version (v1.1) of PowerSynth demonstrated the benefits of layout abstraction, and reduced-order modeling techniques to perform rapid optimization of the MCPM module compared to the traditional, manual, and iterative design approach. However, that version is limited by several key factors: layout representation technique, layout generation algorithms, iterative design-rule-checking (DRC), optimization algorithm candidates, etc. To address these limitations, and enhance PowerSynth’s capabilities, constraint-aware, scalable, and efficient algorithms have been developed and implemented. PowerSynth layout engine has evolved from v1.3 to v2.0 throughout the last five years to incorporate the algorithm updates and generate all 2D/2.5D/3D Manhattan layout solutions. These fundamental changes in the layout generation methodology have also called for updates in the performance modeling techniques and enabled exploring different optimization algorithms. The latest PowerSynth 2 architecture has been implemented to enable electro-thermo-mechanical and reliability optimization on 2D/2.5D/3D MCPM layouts, and set up a path toward cabinet-level optimization. PowerSynth v2.0 computer-aided design (CAD) flow has been hardware-validated through manufacturing and testing of an optimized novel 3D MCPM layout. The flow has shown significant speedup compared to the manual design flow with a comparable optimization result