Ground Robotic Hand Applications for the Space Program study (GRASP)

This document reports on a NASA-STDP effort to address research interests of the NASA Kennedy Space Center (KSC) through a study entitled, Ground Robotic-Hand Applications for the Space Program (GRASP). The primary objective of the GRASP study was to identify beneficial applications of specialized end-effectors and robotic hand devices for automating any ground operations which are performed at the Kennedy Space Center. Thus, operations for expendable vehicles, the Space Shuttle and its components, and all payloads were included in the study. Typical benefits of automating operations, or augmenting human operators performing physical tasks, include: reduced costs; enhanced safety and reliability; and reduced processing turnaround time

Improving Automated Operations of Heavy-Duty Manipulators with Modular Model-Based Control Design

The rapid development of robotization and automation in mobile working machines aims to increase productivity and safety in many industrial sectors. In heavy-duty applications, hydraulically actuated manipulators are the common solution due to their large power-to-weight ratio. As hydraulic systems can exhibit nonlinear dynamic behavior, automated operations with closed-loop control become challenging. In industrial applications, the dexterity of operations for manipulators is ensured by providing interfaces to equip product variants with different tool attachments. By considering these domain-specific tool attachments for heavy-duty hydraulic manipulators (HHMs), the autonomous robotic operating development for all product variants might be a time-consuming process. This thesis aims to develop a modular nonlinear model-based (NMB) control method for HHMs to enable systematic NMB model reuse and control system modularity across different HHM product variants with actuators and tool attachments. Equally importantly, the properties of NMB control are used to improve the high-performance control for multi degrees-of-freedom robotic HHMs, as rigorously stability-guaranteed control systems have been shown to provide superior performance. To achieve these objectives, four research problems (RPs) on HHM controls are addressed. The RPs are focused on damping control methods in underactuated tool attachments, compensating for static actuator nonlinearities, and, equally significantly, improving overall control performance. The fourth RP is introduced for hydraulic series elastic actuators (HSEAs) in HHM applications, which can be regarded as supplementing NMB control with the aim of improving force controllability. Six publications are presented to investigate the RPs in this thesis. The control development focus was on modular NMB control design for HHMs equipped with different actuators and tool attachments consisting of passive and actuated joints. The designed control methods were demonstrated on a full-size HHM and a novel HSEA concept in a heavy-duty experimental setup. The results verified that modular control design for HHM systems can be used to decrease the modifications required to use the manipulator with different tool attachments and floating-base environments

Extracting Human-Exoskeleton Interaction Torque for Cable-Driven Upper-Limb Exoskeleton Equipped With Torque Sensors

Powered exoskeletons have global trends in broad applications, such as rehabilitation and human strength amplification in industry, military, and activities of daily livings. The motion intention of the exoskeleton wearer can be obtained using the interaction force at the physical human-machine interface. This article implements joint torque sensors in a custom-made cable-driven exoskeleton. The model of the torque sensor signal is established to extract the human-exoskeleton interaction (HEI) torque, which can be used to predict the human upper-limb motion intention. To accurately decouple the HEI torque from other components in the torque sensor signal, a nonlinear numerical friction model composed of the cable and joint parts is investigated based on the LuGre friction model. A protocol for parameter identification of the proposed friction model is verified experimentally. Furthermore, a coefficient combining the two friction models is designed for antagonistic directions in a joint to account for the bidirectional cable drive's backlash and hysteresis characteristics. Owing to this coefficient, the error of the friction model is reduced by approximately 90% during motion direction change. Finally, the accuracy of the torque sensor model is verified experimentally, and the root-mean-square error (RMSE) is about 0.038 N·m (2.8%). The RMSE of extracted interaction torque is about 0.25 N·m (8.1%). This article validates the feasibility of extracting HEI torque via a torque sensor implemented in the upper-limb exoskeleton, which can promote the development of new generations of upper-limb exoskeleton for active rehabilitation or assistance and research on intuitive control of exoskeleton in future.</p

Identification of robotic manipulators' inverse dynamics coefficients via model-based adaptive networks

The values of a given manipulator's dynamics coefficients need to be accurately identified in order to employ model-based algorithms in the control of its motion. This thesis details the development of a novel form of adaptive network which is capable of accurately learning the coefficients of systems, such as manipulator inverse dynamics, where the algebraic form is known but the coefficients' values are not. Empirical motion data from a pair of PUMA 560s has been processed by the Context-Sensitive Linear Combiner (CSLC) network developed, and the coefficients of their inverse dynamics identified. The resultant precision of control is shown to be superior to that achieved from employing dynamics coefficients derived from direct measurement. As part of the development of the CSLC network, the process of network learning is examined. This analysis reveals that current network architectures for processing analogue output systems with high input order are highly unlikely to produce solutions that are good estimates throughout the entire problem space. In contrast, the CSLC network is shown to generalise intrinsically as a result of its structure, whilst its training is greatly simplified by the presence of only one minima in the network's error hypersurface. Furthermore, a fine-tuning algorithm for network training is presented which takes advantage of the CSLC network's single adaptive layer structure and does not rely upon gradient descent of the network error hypersurface, which commonly slows the later stages of network training

Magneto-Rheological Actuators for Human-Safe Robots: Modeling, Control, and Implementation

In recent years, research on physical human-robot interaction has received considerable attention. Research on this subject has led to the study of new control and actuation mechanisms for robots in order to achieve intrinsic safety. Naturally, intrinsic safety is only achievable in kinematic structures that exhibit low output impedance. Existing solutions for reducing impedance are commonly obtained at the expense of reduced performance, or significant increase in mechanical complexity. Achieving high performance while guaranteeing safety seems to be a challenging goal that necessitates new actuation technologies in future generations of human-safe robots. In this study, a novel two degrees-of-freedom safe manipulator is presented. The manipulator uses magneto-rheological fluid-based actuators. Magneto-rheological actuators offer low inertia-to-torque and mass-to-torque ratios which support their applications in human-friendly actuation. As a key element in the design of the manipulator, bi-directional actuation is attained by antagonistically coupling MR actuators at the joints. Antagonistically coupled MR actuators at the joints allow using a single motor to drive multiple joints. The motor is located at the base of the manipulator in order to further reduce the overall weight of the robot. Due to the unique characteristic of MR actuators, intrinsically safe actuation is achieved without compromising high quality actuation. Despite these advantages, modeling and control of MR actuators present some challenges. The antagonistic configuration of MR actuators may result in limit cycles in some cases when the actuator operates in the position control loop. To study the possibility of limit cycles, describing function method is employed to obtain the conditions under which limit cycles may occur in the operation of the system. Moreover, a connection between the amplitude and the frequency of the potential limit cycles and the system parameters is established to provide an insight into the design of the actuator as well as the controller. MR actuators require magnetic fields to control their output torques. The application of magnetic field however introduces hysteresis in the behaviors of MR actuators. To this effect, an adaptive model is developed to estimate the hysteretic behavior of the actuator. The effectiveness of the model is evaluated by comparing its results with those obtained using the Preisach model. These results are then extended to an adaptive control scheme in order to compensate for the effect of hysteresis. In both modeling and control, stability of proposed schemes are evaluated using Lyapunov method, and the effectiveness of the proposed methods are validated with experimental results

Design and Development of an Affordable Haptic Robot with Force-Feedback and Compliant Actuation to Improve Therapy for Patients with Severe Hemiparesis

The study describes the design and development of a single degree-of-freedom haptic robot, Haptic Theradrive, for post-stroke arm rehabilitation for in-home and clinical use. The robot overcomes many of the weaknesses of its predecessor, the TheraDrive system, that used a Logitech steering wheel as the haptic interface for rehabilitation. Although the original TheraDrive system showed success in a pilot study, its wheel was not able to withstand the rigors of use. A new haptic robot was developed that functions as a drop-in replacement for the Logitech wheel. The new robot can apply larger forces in interacting with the patient, thereby extending the functionality of the system to accommodate low-functioning patients. A new software suite offers appreciably more options for tailored and tuned rehabilitation therapies. In addition to describing the design of the hardware and software, the paper presents the results of simulation and experimental case studies examining the system\u27s performance and usability