A 17 degree of freedom anthropomorphic manipulator

A 17 axis anthropomorphic manipulator, providing coordinated control of two seven degree of freedom arms mounted on a three degree of freedom torso-waist assembly, is presented. This massively redundant telerobot, designated the Robotics Research K/B-2017 Dexterous Manipulator, employs a modular mechanism design with joint-mounted actuators based on brushless motors and harmonic drive gear reducers. Direct joint torque control at the servo level causes these high-output joint drives to behave like direct-drive actuators, facilitating the implementation of an effective impedance control scheme. The redundant, but conservative motion control system models the manipulator as a spring-loaded linkage with viscous damping and rotary inertia at each joint. This approach allows for real time, sensor-driven control of manipulator pose using a hierarchy of competing rules, or objective functions, to avoid unplanned collisions with objects in the workplace, to produce energy-efficient, graceful motion, to increase leverage, to control effective impedance at the tool or to favor overloaded joints

Dynamics and control of robotic systems for on-orbit objects manipulation

Multi-body systems (MSs) are assemblies composed of multiple bodies (either rigid or structurally flexible) connected among each other by means of mechanical joints. In many engineering fields (such as aerospace, aeronautics, robotics, machinery, military weapons and bio-mechanics) a large number of systems (e.g. space robots, aircraft, terrestrial vehicles, industrial machinery, launching systems) can be included in this category. The dynamic characteristics and performance of such complex systems need to be accurately and rapidly analyzed and predicted. Taking this engineering background into consideration, a new branch of study, named as Multi-body Systems Dynamics (MSD), emerged in the 1960s and has become an important research and development area in modern mechanics; it mainly addresses the theoretical modeling, numerical analysis, design optimization and control for complex MSs. The research on dynamics modeling and numerical solving techniques for rigid multi-body systems has relatively matured and perfected through the developments over the past half century. However, for many engineering problems, the rigid multi-body system model cannot meet the requirements in terms of precision. It is then necessary to consider the coupling between the large rigid motions of the MS components and their elastic displacements; thus the study of the dynamics of flexible MSs has gained increasing relevance. The flexible MSD involves many theories and methods, such as continuum mechanics, computational mechanics and nonlinear dynamics, thus implying a higher requirement on the theoretical basis. Robotic on-orbit operations for servicing, repairing or de-orbiting existing satellites are among space mission concepts expected to have a relevant role in a close future. In particular, many studies have been focused on removing significant debris objects from their orbit. While mission designs involving tethers, nets, harpoons or glues are among options studied and analyzed by the scientific and industrial community, the debris removal by means of robotic manipulators seems to be the solution with the longest space experience. In fact, robotic manipulators are now a well-established technology in space applications as they are routinely used for handling and assembling large space modules and for reducing human extravehicular activities on the International Space Station. The operations are generally performed in a tele-operated approach, where the slow motion of the robotic manipulator is controlled by specialized operators on board of the space station or at the ground control center. Grasped objects are usually cooperative, meaning they are capable to re-orient themselves or have appropriate mechanisms for engagement with the end-effectors of the manipulator (i.e. its terminal parts). On the other hand, debris removal missions would target objects which are often non-controlled and lacking specific hooking points. Moreover, there would be a distinctive advantage in terms of cost and reliability to conduct this type of mission profile in a fully autonomous manner, as issues like obstacle avoidance could be more easily managed locally than from a far away control center. Space Manipulator Systems (SMSs) are satellites made of a base platform equipped with one or more robotic arms. A SMS is a floating system because its base is not fixed to the ground like in terrestrial manipulators; therefore, the motion of the robotic arms affects the attitude and position of the base platform and vice versa. This reciprocal influence is denoted as "dynamic coupling" and makes the dynamics modeling and motion planning of a space robot much more complicated than those of fixed-base manipulators. Indeed, SMSs are complex systems whose dynamics modeling requires appropriate theoretical and mathematical tools. The growing importance SMSs are acquiring is due to their operational ductility as they are able to perform complicated tasks such as repairing, refueling, re-orbiting spacecraft, assembling articulated space structures and cleaning up the increasing amount of space debris. SMSs have also been employed in several rendezvous and docking missions. They have also been the object of many studies which verified the possibility to extend the operational life of commercial and scientific satellites by using an automated servicing spacecraft dedicated to repair, refuel and/or manage their failures (e.g. DARPA's Orbital Express and JAXA's ETS VII). Furthermore, Active Debris Removal (ADR) via robotic systems is one of the main concerns governments and space agencies have been facing in the last years. As a result, the grasping and post-grasping operations on non-cooperative objects are still open research areas facing many technical challenges: the target object identification by means of passive or active optical techniques, the estimation of its kinematic state, the design of dexterous robotic manipulators and end-effectors, the multi-body dynamics analysis, the selection of approaching and grasping maneuvers and the post-grasping mission planning are the main open research challenges in this field. The missions involving the use of SMSs are usually characterized by the following typical phases: 1. Orbital approach; 2. Rendez-vous; 3. Robotic arm(s) deployment; 4. Pre-grasping; 5. Grasping and post-grasping operations. This thesis project will focus on the last three. The manuscript is structured as follows: Chapter 1 presents the derivation of a multi-body system dynamics equations further developing them to reach their Kane's formulation; Chapter 2 investigates two different approaches (Particle Swarm Optimization and Machine Learning) dealing with a space manipulator deployment maneuver; Chapter 3 addresses the design of a combined Impedance+PD controller capable of accomplishing the pre-grasping phase goals and Chapter 4 is dedicated to the dynamic modeling of the closed-loop kinematic chain formed by the manipulator and the grasped target object and to the synthesis of a Jacobian Transpose+PD controller for a post-grasping docking maneuver. Finally, the concluding remarks summarize the overall thesis contribution

Autonomous Visual Servo Robotic Capture of Non-cooperative Target

This doctoral research develops and validates experimentally a vision-based control scheme for the autonomous capture of a non-cooperative target by robotic manipulators for active space debris removal and on-orbit servicing. It is focused on the final capture stage by robotic manipulators after the orbital rendezvous and proximity maneuver being completed. Two challenges have been identified and investigated in this stage: the dynamic estimation of the non-cooperative target and the autonomous visual servo robotic control. First, an integrated algorithm of photogrammetry and extended Kalman filter is proposed for the dynamic estimation of the non-cooperative target because it is unknown in advance. To improve the stability and precision of the algorithm, the extended Kalman filter is enhanced by dynamically correcting the distribution of the process noise of the filter. Second, the concept of incremental kinematic control is proposed to avoid the multiple solutions in solving the inverse kinematics of robotic manipulators. The proposed target motion estimation and visual servo control algorithms are validated experimentally by a custom built visual servo manipulator-target system. Electronic hardware for the robotic manipulator and computer software for the visual servo are custom designed and developed. The experimental results demonstrate the effectiveness and advantages of the proposed vision-based robotic control for the autonomous capture of a non-cooperative target. Furthermore, a preliminary study is conducted for future extension of the robotic control with consideration of flexible joints

Reflexive obstacle avoidance for kinematically-redundant manipulators

Dexterous telerobots incorporating 17 or more degrees of freedom operating under coordinated, sensor-driven computer control will play important roles in future space operations. They will also be used on Earth in assignments like fire fighting, construction and battlefield support. A real time, reflexive obstacle avoidance system, seen as a functional requirement for such massively redundant manipulators, was developed using arm-mounted proximity sensors to control manipulator pose. The project involved a review and analysis of alternative proximity sensor technologies for space applications, the development of a general-purpose algorithm for synthesizing sensor inputs, and the implementation of a prototypical system for demonstration and testing. A 7 degree of freedom Robotics Research K-2107HR manipulator was outfitted with ultrasonic proximity sensors as a testbed, and Robotics Research's standard redundant motion control algorithm was modified such that an object detected by sensor arrays located at the elbow effectively applies a force to the manipulator elbow, normal to the axis. The arm is repelled by objects detected by the sensors, causing the robot to steer around objects in the workspace automatically while continuing to move its tool along the commanded path without interruption. The mathematical approach formulated for synthesizing sensor inputs can be employed for redundant robots of any kinematic configuration

Robotic Manipulation and Capture in Space: A Survey

Space exploration and exploitation depend on the development of on-orbit robotic capabilities for tasks such as servicing of satellites, removing of orbital debris, or construction and maintenance of orbital assets. Manipulation and capture of objects on-orbit are key enablers for these capabilities. This survey addresses fundamental aspects of manipulation and capture, such as the dynamics of space manipulator systems (SMS), i.e., satellites equipped with manipulators, the contact dynamics between manipulator grippers/payloads and targets, and the methods for identifying properties of SMSs and their targets. Also, it presents recent work of sensing pose and system states, of motion planning for capturing a target, and of feedback control methods for SMS during motion or interaction tasks. Finally, the paper reviews major ground testing testbeds for capture operations, and several notable missions and technologies developed for capture of targets on-orbit

Progress and Development Trend of Space Intelligent Robot Technology

Since space intelligent robots are not restricted by physiological conditions, it is an attractive choice for the development of automation technology to use them for space exploration and utilization. It is currently the key development direction of the major space powers over the world. This paper first investigates the robotic manipulators and humanoid robot systems for space station applications and reviews theories and methods for robots to achieve large-range stable motion and intelligent dexterous manipulation. Then, the intelligent robot systems for on-orbit satellite maintenance are reviewed, and the related technologies of multirobot collaboration are analyzed. Finally, we investigate the intelligent robot systems for on-orbit assembly of large-scale spatial structures and summarize the technologies of modular assembly and on-orbit manufacture. Overall, this paper reviews the technological progress and development trends of space robots, which provides a good reference for further technical research in this field

Modeling, Stability Analysis, and Testing of a Hybrid Docking Simulator

A hybrid docking simulator is a hardware-in-the-loop (HIL) simulator that includes a hardware element within a numerical simulation loop. One of the goals of performing a HIL simulation at the European Proximity Operation Simulator (EPOS) is the verification and validation of the docking phase in an on-orbit servicing mission.....Comment: 30 papge

Design and Development of a Relocatable Robotic Arm for Servicing On-Orbit Modular Spacecraft

The raise of orbital robotics opens a new horizon of possibilities for upcoming space missions. In the context of a global space sustainability, this paper deals with the design, development and testing of a new generation of robotic manipulator for on-orbit maintenance and servicing. This device tackles especially modular missions related to assembly and reconfiguration of modular satellites, coupled with the paradigm of standardization of spacecraft featuring standard interconnects. This robotic system benefits from an innovative multidisciplinary design for performing manipulation and relocation tasks over compatible spacecraft structures. The proposed robotic manipulator is experimentally evaluated on a representative ground demonstrator in a laboratory environment

Design and modeling of a space docking mechanism for cooperative on-orbit servicing

This dissertation addresses the design procedure of a docking mechanism for space applications, in particular, on-orbit servicing of cooperative satellites. The mechanism was conceived to comply with the technical specifications of the STRONG mission. The objective of this mission is to deploy satellite platforms using a space tug with electric propulsion. This mission is part of the SAPERE project, which focuses on space exploration and access to space. A docking mechanism is used for recovering the misalignments left by the guidance, navigation, and control system of the servicer satellite when approaching the customer spacecraft. However, most importantly, the mechanism must safely dissipate the energy associated with the relative velocities between the spacecraft upon contact. Five concepts were considered as possible candidates for the docking mechanism: a system based on the Stewart-Gough platform with a position controller, a Stewart-Gough platform with impedance control, a central passive mechanism (probe-drogue), a central active mechanism, and a mechanism equipped with articulated arms. Several trade-off criteria were defined and applied to the concepts. The result of this trade study was the selection of the central passive mechanism as the most balanced solution. This mechanism is composed of a probe and a conical frustum equipped with a socket to capture the probe. It was further developed and tested using mathematical models of the docking maneuver. The results of the simulations showed that the passiveness of the system prevented the docking maneuver from being fully accomplished. Consequently, a second design iteration was performed. In this new iteration, the degrees of freedom of the mechanism were increased by adding two controlled linear axes in series with the degrees of freedom of the preliminary design. The electromechanical actuators and transmissions of this mechanism were selected following the guidelines of The ECSS standards. Also, in this case, numerical models were used to assess the functioning of the docking system. The results produced by these models demonstrated the suitability of the mechanism for completing the docking operation defined by the mission’s specifications. Furthermore, the results also showed the architecture and functioning of the mechanism to be possibly suitable for other cooperative docking operations between small and mid-sized satellites. In addition, the definition of the mechanical details as well as the control architecture led to the complete design of an engineering prototype for laboratory tests. In this regard, the laboratory tests were defined with the scope of verifying the different operating modes of the docking mechanism. The test rig was designed to be equipped with a serial manipulator connected to the female part of the mechanism through a force and torque module. The objective will be to simulate the relative motion between the docking halves using different techniques to generate the trajectory of the manipulator

Six-DOF Spacecraft Dynamics Simulator For Testing Translation and Attitude Control

This paper presents a method to control a manipulator system grasping a rigid-body payload so that the motion of the combined system in consequence of externally applied forces to be the same as another free-floating rigid-body (with different inertial properties). This allows zero-g emulation of a scaled spacecraft prototype under the test in a 1-g laboratory environment. The controller consisting of motion feedback and force/moment feedback adjusts the motion of the test spacecraft so as to match that of the flight spacecraft, even if the latter has flexible appendages (such as solar panels) and the former is rigid. The stability of the overall system is analytically investigated, and the results show that the system remains stable provided that the inertial properties of two spacecraft are different and that an upperbound on the norm of the inertia ratio of the payload to manipulator is respected. Important practical issues such as calibration and sensitivity analysis to sensor noise and quantization are also presented