Evaluation of conductive threads for optimizing performance of embroidered RFID antennas

Radio frequency identification (RFID) refers to a technology that utilizes radio signals for identifying objects automatically. This technology consists of a reader that detects the objects and a transponder that gets attached to the object and it is called tag. The tag is an enclosure that houses the antenna and an IC that stores the necessary information on that object. This thesis focuses tag antennas made for embroidered RFID. Embroidered antennas are made by sewing antenna using conductive thread onto a fabric using a computerized sewing machine. This enables us to extend the field of RFID technologies to textiles. Conventional RFID systems that use metal conductors are easy to model but the same cannot be said for embroidered RFID. The reason being conductive threads and embroidered antennas don’t have definite conductivity. The conductivity of an embroidered antenna depends multiple factors like thread conductivity, thread density, stitch density, sewing pattern etc. The target of this thesis is experimenting with conductive threads physically and for their conductivity followed by eval-uating them for the use of embroidered RFID antenna fabrication for optimizing the perfor-mance. In this thesis, using same antenna pattern and technique, tags were fabricated from 6 differ-ent conductive threads onto the same cotton fabric. The conductive threads were investigated for their conductivity, thread thickness and their strength. The antennas were tested for their read range and the effect of different threads on the antenna were analysed. The threads with the highest conductive nature gave the highest read range of 6.2 meters. The threads were also evaluated for their usability for embroidery. Some threads were too thick, some had exposed structures leading to malfunction in the sewing machine and others were too thin and ripped easily during sewing. The selected thread should not only have great performance, but also it needs to be practical. It is seen that the conductivity of antenna and hence the performance is easily improved with using high conductive thread. After taking all the factors into account, finally a thread was selected that can be used to make high performance embroidered RFID antennas and also highly suitable for embroidery process. In the future, the same work can be revisited or extended to other more versatile and higher conductivity threads. Also, the advancement is embroidery techniques will allow for more con-ductive threads to be compatible for embroidery opening more options for optimization

Textile UHF-RFID antenna sensors based on material features, interfaces and application scenarios

Tesi en modalitat de compendi de publicacions, amb una secció retallada per drets de l'editor. In reference to IEEE copyrighted material which is used with permission in this thesis, the IEEE does not endorse any of Universitat Politècnica de Catalunya's products or services. Internal or personal use of this material is permitted. If interested in reprinting/republishing IEEE copyrighted material for advertising or promotional purposes or for creating new collective works for resale or redistribution, please go to http://www.ieee.org/publications_standards/publications/rights/rights_link.html to learn how to obtain a License from RightsLink.Radio frequency identification over measurable ultra-high frequency textile substrates (UHF-RFID) is a promising technology to develop new applications in the field of health and the Internet of Things (IOT), due to the massive use of fabrics and the technological maturity of embroidery techniques. This thesis is the result of a compendium of publications on this topic. First, as a result of the analysis of the state of art, a systematic review entitled 'Wearable textile UHF-RFID sensors: A systematic review' has been published. The thesis aims to improve research on UHF-RFID textile-based sensor technology. Thanks to the analysis of the state of art, three novel research objectives have been set that are worth exploring. The first is to study novel detection functions for textile UHF-RFID based sensor technology; the second is to find a connection/interface solution between textile antennas and integrated circuit (IC) chips and the third is to reduce the costs of such technology to promote future commercial applications. To contextualize the thesis, it includes the necessary theoretical fundamentals and the manufacturing and characterization methods used during it. As a result of the work derived from the first objective, a scientific article entitled “Textile UHF-RFID Antenna Sensor for Measurements of Sucrose Solutions in Different Levels of Concentration” has been published. In this work, a textile UHF-RFID tag with two detection positions is proposed for sucrose solution measurements. The two detection positions with the different detection functions show good performance and can offer two options for future full applications. In addition, another scientific article entitled “ Textile UHF-RFID Antenna Embroidered on Surgical Masks for Future Textile Sensing Applications” has been published to support the first objective. The inspiration for this work came from the current pandemic situation. This work develops three progressive designs of textile UHF-RFID antennas over surgical masks due to the current global epidemic situation. Reliability testing demonstrated that the proposed designs can be used for human healthcare focused applications. As a result of the second objective, a research article entitled 'Experimental Comparison of Three Electro-textile Interfaces for Textile UHF-RFID Tags on Clothes' has been published. This work proposes three electro-textile interfaces integrated with the corresponding textile UHF-RFID antennas and provides the chip-textile connection solutions (through sewing, push buttons and insertion). As a result of this objective, an electro-textile interconnect system has been proposed together with its electrical model, which allows the correct adaptation of impedances between the RFID antennas and the integrated circuit. It is worth noting that the mixed-use feasibility of the proposed electro-textile interfaces and the designed textile UHF-RFID antennas has been verified, reducing the cost in the design procedure in applications where the read range requirements of the order of 1 meter. The third objective has been achieved and exposed by a scientific article entitled 'Electro-textile UHF-RFID Compression Sensor for Health-caring Applications'. It proposes a single UHF-RFID based compression textile sensor that can be used simultaneously in two different healthcare application scenarios, which directly impacts on cost reduction.La identificación por radiofrecuencia sobre substratos textiles de ultra alta frecuencia (UHF-RFID) con capacidad de medida es una tecnología prometedora para desarrollar nuevas aplicaciones en el campo de la salud y el Internet de las cosas (IOT), debido a la masiva utilización de los tejidos y a la madurez tecnológica de las técnicas de bordado. Esta tesis es el resultado de un compendio de publicaciones sobre dicha temática. En primer lugar, como resultado del análisis del estado del arte se ha publicado una revisión sistemática titulada 'Wearable textile UHF-RFID sensors: A systematic review'. La tesis tiene como objetivo mejorar la investigación sobre la tecnología de sensores basada en textiles UHF-RFID. Gracias al análisis del estado del arte se han fijado tres objetivos de investigación novedosos que vale la pena explorar. El primero es estudiar funciones de detección novedosas para la tecnología de sensores basada en UHF-RFID textiles; el segundo es encontrar una solución de conexión/interfaz entre antenas textiles y chips de circuito integrado (IC) y el tercero es la reducción de costes de dicha tecnología para promover futuras aplicaciones comerciales. Para contextualizar la tesis, ésta incluye los fundamentos teóricos necesarios y los métodos de fabricación y caracterización utilizados durante la misma. Como resultado del trabajo derivado del primer objetivo, se ha publicado un artículo científico titulado “Textile UHF-RFID Antenna Sensor for Measurements of Sucrose Solutions in Different Levels of Concentration”. En este trabajo, se propone una etiqueta UHF-RFID textil con dos posiciones de detección para mediciones de solución de sacarosa. Las dos posiciones de detección con las diferentes funciones de detección muestran un buen rendimiento y pueden ofrecer dos opciones para futuras aplicaciones completas. Además, se ha publicado otro artículo científico titulado "Textile UHF-RFID Antenna Embroidered on Surgical Masks for Future Textile Sensing Applications" para respaldar el primer objetivo. La inspiración para este trabajo vino de la actual situación de pandemia. En este trabajo se desarrollan tres diseños progresivos de antenas UHF-RFID textiles sobre mascarillas quirúrgicas debido a la situación epidémica mundial actual. Las pruebas de fiabilidad demostraron que los diseños propuestos se pueden usar para aplicaciones centradas en el cuidado de las personas. Como resultado del segundo objetivo, se ha publicado un artículo de investigación titulado 'Experimental Comparison of Three Electro-textile Interfaces for Textile UHF-RFID Tags on Clothes'. En este trabajo se proponen tres interfaces electro-textiles integradas con las correspondientes antenas UHF-RFID textiles y se aportan las soluciones de conexión chip-textil (mediante costura, botones a presión e inserción). Como resultado de este objetivo, se ha propuesto un sistema de interconexión electro-textil junto con su modelo eléctrico, lo que permite la correcta adaptación de impedancias entre las antenas RFID y el circuito integrado. Vale la pena señalar que se ha verificado la viabilidad de uso mixto de las interfaces electro-textiles propuestas y las antenas UHF-RFID textiles diseñadas, lo que reduce el coste en el procedimiento de diseño en aplicaciones donde los requerimientos de rango de lectura del orden de 1 metro. El tercer objetivo se ha alcanzado y expuesto mediante un artículo científico titulado 'Electro-textile UHF-RFID Compression Sensor for Health-caring Applications'. En él, se propone un único sensor textil de compresión basado en UHF-RFID que puede ser utilizado a la vez en dosPostprint (published version

Reliability Testing on Wearable Textile-Based UHF RFID Tags

Due to their huge future potential in identification, monitoring, and sensor applications, textile-integrated radio-frequency identification (RFID) tags have been an active topic of research during the recent years. A passive, battery-free RFID tag is composed of an antenna and an integrated circuit (IC) and, when integrated into a textile material, offers a cheap, unobtrusive, and completely maintenance-free wireless platform for versatile body-centric systems. One of the key challenges to be addressed, before the large-scale deployment of these textile RFID components, is their ability to withstand continuous washing, which has been found to be a major reliability issue and is currently actively studied. This thesis presents a washing reliability study of passive UHF RFID textile tags with three different coating materials. The tag antennas were fabricated by brush-painting silver ink on a 100 % cotton fabric. After attaching the ICs, the ready RFID tags were fully coated with three different protective coating materials: regular textile glue, white epoxy coating, and silicone rubber. The coated tags were washed 15 times in a household washing machine and tested wirelessly after each washing cycle for the total of 15 washing cycles. Before washing, all tags exhibited good performance and attainable read ranges of about 10 meters, under the European RFID emission regulation. Based on the reliability test and the done measurements, all three protective coating materials can successfully protect the RFID tags from the effects of washing and especially the textile glue was found to be suitable coating for the brush-painted tags. Silicon rubber also can be said as a suitable coating. White epoxy glue coating does make the tags water resistant but it is constantly losing its ability of protection after each washing cycle and, in the long run, it can be said that it does not make the tags washable

Performance evaluation of textile based passive RFID antennas as wearable sensors

Conformal and stretchable wearable sensors provide real-time information about individual's health conditions. There are a lot of vital signs and parameters of the human body that are supposed to be sensed by the sensors like, body movement, body temperature, Electrocardiogram (ECG), Electroencephalogram (EEG) etc. Hence, there are a lot of health tracking devices available in the market for different purposes. One of the most important sensors are the hydration/moisture/humidity sensors. These sensors are required for the health fitness and for the medical care of the patients. However, as far as the skin sensors are concerned, they are facing one important challenge, which is to have better contact with the body to have better results to analyze as well as providing ease and comfort to the patient/user. In this work, Radio frequency identification technology (RFID) has been used to achieve and overcome the challenge. Since RFID is a prevailing technology in which a microchip in a label used to transmit data when the label is exposed to radio waves. RFID technology can easily be understood by the concept of student cards used in our university where student cards are working as the Tag and the readers planted on the door slots read them. The data/information read by the reader is stored in the database for every specific tag (transponder), to be accessed it later. Passive Ultra-High Frequency (UHF) RFID tags are here used as moisture sensors. The tags for the mentioned challenged used here for different application as stated before, are specifically textile tags. There are two types of textiles (Substrate) that have been used; cotton, which is organic in nature and stretchable synthetic textile, which is a mixture of viscose and polyester. The IC chip containing the information is attached to the antenna that is designed on the substrate which is acting as a Tag (Sensor), one with glue and the other with embroidery. The most specific part is the tag is embroidered with silver thread, which is conductive in nature. Hence embroidery is the fabrication method as well as the vital part of making the tags. The embroidery is accomplished with the help of domestic sewing machine. To get different results, different embroidery designs have been used; single line (less dense), horizontal embroidery and vertical embroidery. Moreover, six tags are fabricated using cotton substrate and two tags are fabricated using stretchable substrate, both substrates have IC antenna attached with sewing as well as glue as mentioned before. When the fabricated sensors (Tags) were tested in the anechoic chamber, all the sensors have different behavior with different read ranges as well as different peak frequencies. The objective was to test the humidity/moisture evaluation on the sensors. Hence, the sensors were very well exposed to the moisture and were tested again. The sensors with less dense embroidery (Single Line) were wetter than the dense embroidery (vertical and horizontal designs), hence, making the frequency more affected in terms of putting the frequency at a lower level in the less dense embroidered sensors than the dense ones. After being dried up, after 48 hours, the sensors were almost back the initial read range values. Therefore, the frequency difference between the initial read ranges and the moist read ranges is of vital importance and all the tags are having different behaviors. As the tags are textile in nature and are embroidered like a simple cloth, they are easy to wear and have very better contact with the body to have better results in terms of moisture evaluation. So further fabrication technique in the prospect of UHF RFID has multiple applications e.g. wounds sensor inside the bandages, soil moisture sensor, moisture/humidity leakage sensor etc. Hence, they have very vital advantages, which include that they are passive, cost-effective, and simple

The Design, Fabrication and Practical Evaluation of Body-centric Passive RFID Platforms

Passive ultra-high-frequency (UHF) radio-frequency identification (RFID) technology is increasingly being recognized as a compelling approach to utilizing energy- and costefficient wireless platforms for a wireless body area network (WBAN). The development of WBANs has stimulated a lot of research over recent years, as they can offer remarkable benefits for the healthcare and welfare sectors, as well as having innovative sportsrelated applications.This thesis is to evaluate and develop the RFID tags used in an integrated wearable RFID platform working in a realistic environment. Each of the wearable antennas were specifically designed for a target part of the body, such as the back or the hand. The antennas were manufactured in different ways, using copper tape, electro-textiles (Etextile) and embroidered conductive threads. After they had been produced, the tags were subjected to on-body measurement and reliability tests. The reliability tests were performed under tough conditions in which the tags were stretched, for instance, or exposed to high humidity and washing. Our results show that the tags can perform well when worn on-body in a harsh environment.This thesis provides several integrated solutions for wireless wearable devices. By different RFID antenna design and fabrication methods, the RFID tag can be used as the moisture and strain sensor with lightweight, small size, flexible pattern and great dailyuse reliability

Unobtrusive Implementation of Wireless Electronics into Clothing

Research in flexible and stretchable electronics (FSE) has gained significant momentum in recent years due to being mechanically durable without compromising electrical performance. Newer materials and manufacturing methods are studied for efficiently developing FSEs. These materials and methods can be applied to the widespread development of wearable electronics, particularly clothing-integrated electronics. However, seamlessly integrating clothing into electronics has been quite challenging, where achieving an optimal balance between electrical performance and mechanical reliability is a key issue. This thesis aims to find innovative and novel solutions for integrating electronics into clothing, which could be mechanically durable, with limited compromise to their electrical functionality. This thesis combines 3D printing with passive radio frequency identification (RFID) technology to develop wireless platforms integrated into clothing. 3D printing was used to create encapsulants in which electronic components and antennas, designed with conductive yarns and textiles, were embedded. The wireless platforms developed in this study were tested for their mechanical reliability and evaluated for their wireless performance. This study then extended to RFID sensor development, where stimuli responsive materials were 3D printed onto textiles, and wireless performance concerning stimuli response were observed. This study observed that 3D printing encapsulated RFID-based wireless platforms functioned well regarding their wireless performance, despite exposure to moisture and mechanical stress. Although in their preliminary stages, the sensor platforms were also optimally responsive to moisture and temperature changes. Future studies include further evaluating the 3D printing parameters and materials for better mechanical reliability and more extensive studies on the sensor platforms. The wireless platforms developed in this study can be further developed for applications related to health care, logistics, security, and sensing applications

Washability of e-textiles: current testing practices and the need for standardization

Washability is seen as one of the main obstacles that stands in the way of a wider market success of e-textile products. So far, there are no standardized methods for wash testing of e-textiles and no protocols to comparably assess the washability of tested products. Thus, different e-textiles that are deemed equally washable by their developers might present with very different ranges of reliability after repeated washing. This paper presents research into current test practices in the absence of e-textile-specific standards. Different testing methods are compared and evaluated and the need for standardized testing, giving e-textile developers the tools to comparably communicate and evaluate their products’ washability, is emphasized

Graphene-based soft wearable antennas

Electronic textiles (e-textiles) are about to face tremendous environmental and resource challenges due to the complexity of sorting, the risk to supplies and metal contamination in textile recycling streams. This is because e-textiles are heavily based on the integration of valuable metals, including gold, silver and copper. In the context of exploring sustainable materials in e-textiles, we tested the boundaries of chemical vapour deposition (CVD) grown multi-layer (ML) graphene in wearable communication applications, in which metal assemblies are leading the way in wearable communication. This study attempts to create a soft, textile-based communication interface that does not disrupt tactile comfort and conformity by introducing ML graphene sheets. The antenna design proposed is based on a multidisciplinary approach that merges electromagnetic engineering and material science and integrates graphene, a long-lasting alternative to metal components. The designed antenna covers a wide bandwidth ranging from 3 GHz to 9 GHz, which is a promising solution for a high data rate and efficient communication link. We also described the effects of bending and proximity to the human body on the antenna's overall performance. Overall, the results suggested that graphene-based soft antennas are a viable solution for a fully integrated textile-based communication interface that can replace the current rigid, restrictive and toxic approaches, leading to a future where eco-friendliness and sustainability is the only way forward