Ion drag EHD micropump with single walled carbon nanotube (SWCNT) electrodes

This paper was presented at the 4th Micro and Nano Flows Conference (MNF2014), which was held at University College, London, UK. The conference was organised by Brunel University and supported by the Italian Union of Thermofluiddynamics, IPEM, the Process Intensification Network, the Institution of Mechanical Engineers, the Heat Transfer Society, HEXAG - the Heat Exchange Action Group, and the Energy Institute, ASME Press, LCN London Centre for Nanotechnology, UCL University College London, UCL Engineering, the International NanoScience Community, www.nanopaprika.eu.Ion drag electrohydrodynamic (EHD) micropumps are promising in a number of micro-scale applications due to its small form factor, low power consumption, ability to work with dielectric heat transfer fluids, good controllability and absence of any moving parts. Ion drag EHD micro-pumps have been studied widely and the pressure head has been reported to depend on electrode material (i.e., work function), geometric configuration, electrode surface topology and applied electric field. One drawback of such pumps is the relatively low pressure head generation and high threshold voltage required for the onset of charge injection for practical applications. The presence of micro/nano features with sharp asperities on the emitter electrodes is likely to enhance the local electric field and charge injection significantly and thus, the pressure generation. The objective of this work is to investigate the effect of surface topology on the charge injection and pressure generation in HFE 7100. Experiments were performed using micropumps with smooth and single wall carbon nanotube (SWCNT) deposited on smooth gold electrodes. A lower threshold voltage, higher charge injection and pressure head was found for the micropump with SWCNT deposited on smooth electrodes compared to the no deposition case

Charge injection enhanced natural convection heat transfer in horizontal concentric annuli filled with a dielectric liquid

The natural convection heat transfer in a highly insulating liquid contained between two horizontal concentric cylinders is shown by two-dimensional numerical simulations to be noticeably enhanced by imposing a direct current electric field. This augmentation of heat transfer is due to the radial flow motion induced by unipolar injection of ions. It is found that there exists a threshold of the electric driving parameter T, above which the heat transfer enhancement due to the electric effect becomes significant. For relatively small T values, the mean Nusselt numbers are closely related to the flow pattern and Rayleigh number Ra. In addition, for sufficiently high T values, the flow is fully dominated by the Coulomb force, and thus the heat transfer rate no long depends on Ra.Ministerio de Ciencia y Tecnología FIS2011-25161Junta de Andalucía P10-FQM-5735Junta de Andalucía P09-FQM-458

Electrohydrodynamic Enhancement of Heat Transfer and Mass Transport in Gaseous Media, Bulk Dielectric Liquids and Dielectric Thin Liquid Films

Controlling transport phenomena in liquid and gaseous media through electrostatic forces has brought new important scientific and industrial applications. Although numerous EHD applications have been explored and extensively studied so far, the fast-growing technologies, mainly in the semiconductor industry, introduce new challenges and demands. These challenges require enhancement of heat transfer and mass transport in small scales (sometimes in molecular scales) to remove highly concentrated heat fluxes from reduced size devices. Electric field induced flows, or electrohydrodynamics (EHD), have shown promise in both macro and micro-scale devices. Several existing problems in EHD heat transfer enhancements were investigated in this thesis. Enhancement of natural convection heat transfer through corona discharge from an isothermal horizontal cylindrical tube at low Rayleigh numbers was studied experimentally and numerically. Due to the lack of knowledge about local heat transfer enhancements, Mach-Zehnder Interferometer (MZI) was used for thermal boundary layer visualization. For the first time, local Nusselt numbers were extracted from the interferograms at different applied voltages by mapping the hydrodynamic and thermal field results from numerical analysis into the thermal boundary layer visualizations and local heat transfer results. A novel EHD conduction micropump with electrode separations less than 300 µm was fabricated and investigated experimentally. By scaling down the pump, the operating voltage was reduced one order of magnitude with respect to macro-scale pumps. The pumping mechanism in small-scales was explored through a numerical analysis. The measured static pressure generations at different applied voltages were predicted numerically. A new electrostatically-assisted technique for spreading of a dielectric liquid film over a metallic substrate was proposed. The mechanism of the spreading was explained through several systematic experiments and a simplified theoretical model. The theoretical model was based on an analogy between the Stefan’s problem and current problem. The spreading law was predicted by the theoretical approach and compared with the experimental results. Since the charge transport mechanism across the film depends on the thickness of the film, by continuing the corona discharge exposure, the liquid film becomes thinner and thinner and both hydrodynamic and charge transport mechanisms show a cross-over and causes different regimes of spreading. Four different regimes of spreading were identified. For the first time, an electrostatically accelerated molecular film (precursor film) was reported. The concept of spreading and interfacial pressure produced by a corona discharge was applied to control an impacting dielectric droplet on non-wetting substrate. For the first time, the retraction phase of the impact process was actively suppressed at moderate corona discharge voltages. At higher corona discharge strengths, not only was the retraction inhibited but also the spreading phase continued as if the surface was a wetting surface

An investigation of electrohydrodynamic heat pipes

The principles of electrohydrodynamic heat pip operation are first discussed. Evaporator conductance experiments are then described. A heat pipe was designed in which grooved and ungrooved evaporator surfaces could be interchanged to evaluate the necessity of capillary grooves. Optimum electrode spacing was also studied. Finally, heat convection in evaporating thin films is considered

Microfluidic manipulation by AC Electrothermal effect

AC Electrokinetics (ACEK) has attracted much research interest for microfluidic manipulation for the last few years. It shows great potential for functions such as micropumping, mixing and concentrating particles. Most of current ACEK research focuses on AC electroosmosis (ACEO), which is limited to solutions with conductivity less than 0.02 S/m, excluding most biofluidic applications. To solve for this problem, this dissertation seeks to apply AC electrothermal (ACET) effect to manipulate conductive fluids and particles within, and it is among the first demonstration of ACET devices, a particle trap and an ACET micropump. The experiments used fluids at a conductivity of 0.224 S/m that is common in bio-applications. Pumping and trapping were demonstrated at low voltages, reaching ~100 um/s for no more than 8 Vrms at 200 kHz. The flow velocity was measured to follow a quadratic relationship with applied voltage which is in accordance with theory. This research also studies ACET effect on low ionic strength microfluidics, since Joule heating is ubiquitous in electrokinetic devices. One contribution is that our study suggested ACET as one possible reason of flow reversal, which has intrigued the researchers in ACEK field. Electrically, a microfluidic cell can be viewed as an impedance network of capacitances and resistors. Heat dissipation in those elements varies with AC frequency and fluid properties, so changes the relative importance of heat generation at the electrode/electrolyte interface and in the resistive fluid bulk, which could change the temperature gradient in the device, hence changing the flow direction. Another contribution of this dissertation is the reaction enhanced ACET micropumping. A dramatic improvement in flow rate over conventional ac micropumps is achieved by introducing a thin fluid layer of high ionic density near the electrodes. Such an ionic layer is produced by superimposing a DC offset on AC signal that induces Faradaic reaction. The velocity improvement, in some cases, is over an order of magnitude, reaching a linear velocity of up to 2.5 mm/s with only 5.4Vrms. This discovery presents an exciting opportunity of utilizing ACET effect in microfluidic applications

Electrothermal transport of nanofluids via peristaltic pumping in a finite micro-channel : effects of joule heating and Helmholtz-Smoluchowski velocity

The present article studies theoretically the electrokinetic pumping of nanofluids with heat and mass transfer in a micro-channel under peristaltic waves, a topic of some interest in medical nano-scale electro-osmotic devices. The microchannel walls are deformable and transmit periodic waves. The Chakraborty-Roy nanofluid electrokinetic formulation is adopted in which Joule heating effects are incorporated. Soret and Dufour cross-diffusion effects are also considered. Under low Reynolds number (negligible inertial effects), long wavelength and Debye linearization approximations, the governing partial differential equations for mass, momentum, energy and solute concentration conservation are derived with appropriate boundary conditions at the micro-channel walls. The merging model features a number of important thermo-physical, electrical and nanoscale parameter, namely thermal and solutal Grashof numbers, the Helmholtz-Smoluchowski velocity (maximum electro-osmotic velocity) and Joule heating to surface heat flux ratio. Closed-form solutions are derived for the solute concentration, temperature, axial velocity, averaged volumetric flow rate, pressure difference across one wavelength, and stream function distribution in the wave frame. Additionally expressions are presented for the surface shear stress function at the wall (skin friction coefficient), wall heat transfer rate (Nusselt number) and wall solute mass transfer rate (Sherwood number). The influence of selected parameters on these flow variables is studied with the aid of graphs. Bolus formation is also visualized and analyzed in detail

EXPERIMENTAL AND COMPUTATIONAL ANALYSIS OF AN ELECTROHYDRODYNAMIC MESOPUMP FOR SPOT COOLING APPLICATIONS

As electronic products become faster, more compact, and incorporate greater functionality, their thermal management becomes increasingly more challenging as well. In fact, shrinking system sizes, along with increasing circuit density, are resulting in rapid growth of volumetric heat generation rate and reduction in surface area for adequate heat dissipation. Moreover, system miniaturization by employing microfabrication technology has had a great influence on thermal and fluid research Smaller systems have many attractive characteristics and can be more conveniently fabricated using batch production technologies. One of the fields showing promising potential in microsystems and electronics cooling is the use of the phenomenon of electrohydrodynamics or EHD defined as a direct interaction between the electric and hydrodynamic fields where the electric field introduces fluid motion. The objectives of the present study were to identify the physics of these phenomena as related to the present study, to simulate it numerically, and to verify the modeling through experiments. More specifically, the goals were to develop a novel numerical methodology to simulate the highly complex interaction between fluid flow and electrical fields. Next, to verify the model a mesoscale ion-injection pump was designed and fabricated, followed by a set of experiments that characterized the pump's performance. The experiments will also demonstrate the application potential of the concept in electronics cooling and particularly for spot cooling applications. Experimental tests were conducted on an EHD ion-injection mesopump to measure the flow rates and generated pressure heads with HFE -7100 as working liquid. It is shown that the results of two different flow rate measurement techniques that were employed, are in agreement. The experimental results also show that maximum flow rate of about 30 ml/min and pressure head of 270 Pa for the electrode gap of 250 m and voltage of 1500 V are achievable. A novel numerical modeling method was developed that incorporates both the injection and dissociation of ions. This modeling method is used to simulate the EHD mesopump. The numerical results show a fairly good agreement with experimental data

Investigation and analysis of the electro-hydrodynamic (EHD) effects in asymmetric air gaps. The wire - cylinder case

In this work, the electro-hydrodynamic (EHD) mechanism, in the case of a thin wire parallel to a conducting cylinder of significantly larger diameter, has been studied. The wire-cylinder geometry may be used in a wide range of applications as a corona discharge generating pair, due to its simple structure and the highly inhomogeneous electric field that can be generated under high voltage DC application, which, in turn, is capable of producing significant EHD flow in air. The physical phenomenon of the EHD effect has been studied through simulations, experiments and comparisons. The operational parameters, such as the electric field and potential distribution, in variously dimensioned electrode arrangements have been investigated, while their dependence on geometrical characteristics of the electrodes, such as the electrode length, the electrode gap and the emitter and collector electrode radii, has been examined. On this purpose, both computer modelling and experimental studies have been conducted. The electric field and potential distribution has been studied by implementing Finite Element Analysis (FEA). The simulation results have shown that the maximum electric field intensity (Emax) was mainly associated with the wire-cylinder radii ratio, while the distance between the electrodes strongly affected the distribution along the axis of the gap. Further analysis of the results has shown that Emax may be estimated by an empirical formula which was found to be satisfactory in all cases. An approximate technique for the determination of the unipolar saturation current limit, based on the analysis of the electric field lines has been proposed and the model has been verified through experiments, which have shown that the wire-cylinder unipolar corona discharge current is closely related to the specified theoretical limits. The experimental study of the EHD flow has shown that the corona discharge current is related to the applied voltage through a quadratic relationship following the well-known Townsend’s general model. The ionic wind velocity found to be an approximately linear function of the applied voltage and proportional to the square root of the discharge current, while on the other hand, a linear relationship between the generated thrust and the corona discharge current has been determined. In all cases, the electromechanical efficiency and the thrust efficiency, which is frequently used as an overall performance evaluation factor, have been derived

Characterisation of electrohydrodynamic fluid accelerators comprising highly asymmetric high voltage electrode geometries

This thesis was submitted for the degree of Doctor of Philosophy and awarded by Brunel University London.Electrohydrodynamics (EHD) is a promising research field with several trending applications. Even though the phenomenon was first observed centuries ago, there is very little research until the middle 20th century, as the mechanisms behind it were very poorly understood. To this date, the majority of research is based on the development of empirical models and the presentation of laboratory experiments. This work begins with an extensive literature review on the phenomenon, clarifying conflicts between researchers throughout the history and listing the findings of the latest research. The literature review reveals that there are very few mathematical models describing even the most important parameters of the EHD fluid flow and most are either empirical or greatly simplified. As such, practical mathematical models for the assessment of all primary performance characteristics describing EHD fluid accelerators (Voltage Potential, Electric Field Intensity, Corona Discharge Current and Fluid Velocity) were developed and are begin presented in this work. These cover all configurations where the emitter faces a plane or another identical electrode and has a cylindrical surface. For configurations where the emitter faces a plane or another identical electrode and has a spherical surface, Corona Discharge Current and Fluid Velocity models have been presented as well. Laboratory experiments and computer simulations were performed and are being thoroughly presented in Chapter 4, verifying the accuracy and usability of the developed mathematical models. The laboratory experiments were performed using two of the most popular EHD electrode configurations - wire-plane and needle-grid. Finally, the findings of this research are being summarized in the conclusion, alongside with suggestions for future research. The step-by-step development of the equipotential lines mathematical model is presented in Appendix A. Appendix B covers the mathematical proof that the proposed field lines model is accurate and that the arcs are perpendicular to the surface of the electrodes and to all of the equipotential lines