A soft, synergy-based robotic glove for grasping assistance

This paper presents a soft, tendon-driven, robotic glove designed to augment grasp capability and provide rehabilitation assistance for postspinal cord injury patients. The basis of the design is an underactuation approach utilizing postural synergies of the hand to support a large variety of grasps with a single actuator. The glove is lightweight, easy to don, and generates sufficient hand closing force to assist with activities of daily living. Device efficiency was examined through a characterization of the power transmission elements, and output force production was observed to be linear in both cylindrical and pinch grasp configurations. We further show that, as a result of the synergy-inspired actuation strategy, the glove only slightly alters the distribution of forces across the fingers, compared to a natural, unassisted grasping pattern. Finally, a preliminary case study was conducted using a participant suffering from an incomplete spinal cord injury (C7). It was found that through the use of the glove, the participant was able to achieve a 50% performance improvement (from four to six blocks) in a standard Box and Block test

Design of a shape memory alloy actuator for soft wearable robots

Soft robotics represents a paradigm shift in the design of conventional robots; while the latter are designed as monolithic structures, made of rigid materials and normally composed of several stiff joints, the design of soft robots is based on the use of deformable materials such as polymers, fluids or gels, resulting in a biomimetic design that replicates the behavior of organic tissues. The introduction of this design philosophy into the field of wearable robots has transformed them from rigid and cumbersome devices into something we could call exo-suits or exo-musculatures: motorized, lightweight and comfortable clothing-like devices. If one thinks of the ideal soft wearable robot (exoskeleton) as a piece of clothing in which the actuation system is fully integrated into its fabrics, we consider that that existing technologies currently used in the design of these devices do not fully satisfy this premise. Ultimately, these actuation systems are based on conventional technologies such as DC motors or pneumatic actuators, which due to their volume and weight, prevent a seamless integration into the structure of the soft exoskeleton. The aim of this thesis is, therefore, to design of an actuator that represents an alternative to the technologies currently used in the field of soft wearable robotics, after having determined the need for an actuator for soft exoskeletons that is compact, flexible and lightweight, while also being able to produce the force required to move the limbs of a human user. Since conventional actuation technologies do not allow the design of an actuator with the required characteristics, the proposed actuator design has been based on so-called emerging actuation technologies, more specifically, on shape memory alloys (SMA). The mechanical design of the actuator is based on the Bowden transmission system. The SMA wire used as the transducer of the actuator has been routed into a flexible sheath, which, in addition to being easily adaptable to the user's body, increases the actuation bandwidth by reducing the cooling time of the SMA element by 30 %. At its nominal operating regime, the actuator provides an output displacement of 24 mm and generates a force of 64 N. Along with the actuator, a thermomechanical model of its SMA transducer has been developed to simulate its complex behavior. The developed model is a useful tool in the design process of future SMA-based applications, accelerating development ix time and reducing costs. The model shows very few discrepancies with respect to the behavior of a real wire. In addition, the model simulates characteristic phenomena of these alloys such as thermal hysteresis, including internal hysteresis loops and returnpoint memory, the dependence between transformation temperatures and applied force, or the effects of latent heat of transformation on the wire heating and cooling processes. To control the actuator, the use of a non-linear control technique called four-term bilinear proportional-integral-derivative controller (BPID) is proposed. The BPID controller compensates the non-linear behavior of the actuator caused by the thermal hysteresis of the SMA. Compared to the operation of two other implemented controllers, the BPID controller offers a very stable and robust performance, minimizing steady-state errors and without the appearance of limit cycles or other effects associated with the control of these alloys. To demonstrate that the proposed actuator together with the BPID controller are a valid solution for implementing the actuation system of a soft exoskeleton, both developments have been integrated into a real soft hand exoskeleton, designed to provide force assistance to astronauts. In this case, in addition to using the BPID controller to control the position of the actuators, it has been applied to the control of the assistive force provided by the exoskeleton. Through a simple mechanical multiplication mechanism, the actuator generates a linear displacement of 54 mm and a force of 31 N, thus fulfilling the design requirements imposed by the application of the exoskeleton. Regarding the control of the device, the BPID controller is a valid control technique to control both the position and the force of a soft exoskeleton using an actuation system based on the actuator proposed in this thesis.La robótica flexible (soft robotics) ha supuesto un cambio de paradigma en el diseño de robots convencionales; mientras que estos consisten en estructuras monolíticas, hechas de materiales duros y normalmente compuestas de varias articulaciones rígidas, el diseño de los robots flexibles se basa en el uso de materiales deformables como polímeros, fluidos o geles, resultando en un diseño biomimético que replica el comportamiento de los tejidos orgánicos. La introducción de esta filosofía de diseño en el campo de los robots vestibles (wearable robots) ha hecho que estos pasen de ser dispositivos rígidos y pesados a ser algo que podríamos llamar exo-trajes o exo-musculaturas: prendas de vestir motorizadas, ligeras y cómodas. Si se piensa en el robot vestible (exoesqueleto) flexible ideal como una prenda de vestir en la que el sistema de actuación está totalmente integrado en sus tejidos, consideramos que las tecnologías existentes que se utilizan actualmente en el diseño de estos dispositivos no satisfacen plenamente esta premisa. En última instancia, estos sistemas de actuaci on se basan en tecnologías convencionales como los motores de corriente continua o los actuadores neumáticos, que debido a su volumen y peso, hacen imposible una integraci on completa en la estructura del exoesqueleto flexible. El objetivo de esta tesis es, por tanto, el diseño de un actuador que suponga una alternativa a las tecnologias actualmente utilizadas en el campo de los exoesqueletos flexibles, tras haber determinado la necesidad de un actuador para estos dispositivos que sea compacto, flexible y ligero, y que al mismo tiempo sea capaz de producir la fuerza necesaria para mover las extremidades de un usuario humano. Dado que las tecnologías de actuación convencionales no permiten diseñar un actuador de las características necesarias, se ha optado por basar el diseño del actuador propuesto en las llamadas tecnologías de actuación emergentes, en concreto, en las aleaciones con memoria de forma (SMA). El diseño mecánico del actuador está basado en el sistema de transmisión Bowden. El hilo de SMA usado como transductor del actuador se ha introducido en una funda flexible que, además de adaptarse facilmente al cuerpo del usuario, aumenta el ancho de banda de actuación al reducir un 30 % el tiempo de enfriamiento del elemento SMA. En su régimen nominal de operaci on, el actuador proporciona un desplazamiento de salida de 24 mm y genera una fuerza de 64 N. Además del actuador, se ha desarrollado un modelo termomecánico de su transductor SMA que permite simular su complejo comportamiento. El modelo desarrollado es una herramienta útil en el proceso de diseño de futuras aplicaciones basadas en SMA, acelerando el tiempo de desarrollo y reduciendo costes. El modelo muestra muy pocas discrepancias con respecto al comportamiento de un hilo real. Además, es capaz de simular fenómenos característicos de estas aleaciones como la histéresis térmica, incluyendo los bucles internos de histéresis y la memoria de puntos de retorno (return-point memory), la dependencia entre las temperaturas de transformacion y la fuerza aplicada, o los efectos del calor latente de transformación en el calentamiento y el enfriamiento del hilo. Para controlar el actuador, se propone el uso de una t ecnica de control no lineal llamada controlador proporcional-integral-derivativo bilineal de cuatro términos (BPID). El controlador BPID compensa el comportamiento no lineal del actuador causado por la histéresis térmica del SMA. Comparado con el funcionamiento de otros dos controladores implementados, el controlador BPID ofrece un rendimiento muy estable y robusto, minimizando el error de estado estacionario y sin la aparición de ciclos límite u otros efectos asociados al control de estas aleaciones. Para demostrar que el actuador propuesto junto con el controlador BPID son una soluci on válida para implementar el sistema de actuación de un exoesqueleto flexible, se han integrado ambos desarrollos en un exoesqueleto flexible de mano real, diseñado para proporcionar asistencia de fuerza a astronautas. En este caso, además de utilizar el controlador BPID para controlar la posición de los actuadores, se ha aplicado al control de la fuerza proporcionada por el exoesqueleto. Mediante un simple mecanismo de multiplicación mecánica, el actuador genera un desplazamiento lineal de 54 mm y una fuerza de 31 N, cumpliendo así con los requisitos de diseño impuestos por la aplicación del exoesqueleto. Respecto al control del dispositivo, el controlador BPID es una técnica de control válida para controlar tanto la posición como la fuerza de un exoesqueleto flexible que use un sistema de actuación basado en el actuador propuesto en esta tesis.Programa de Doctorado en Ingeniería Eléctrica, Electrónica y Automática por la Universidad Carlos III de MadridPresidente: Fabio Bonsignorio.- Secretario: Concepción Alicia Monje Micharet.- Vocal: Elena García Armad

Design and Implementation of Innovative Robotic Devices Using Twisted String Actuation (TSA) System

The twisted string actuation system is particularly suitable for very compact, low-cost and light-weight robotic devices, like artificial limbs and exoskeletons, since it allows the implementation of powerful tendon-based driving systems, based on small-size DC motors characterized by high speed, low torque and very limited inertia. The following activities has been done using the Twisted String Actuation System: - The basic properties of the twisted string actuation system. - An ongoing work for verifying the behavior of a twisted string actuator in contact with a sliding surface or guided through a sheath. - The implementation of a variable stiffness joint actuated by a couple of twisted string actuators in antagonistic configuration. - The design and the implementation of a force sensor based on a commercial optoelectronic component called light fork and characterized by the simple construction process. - A twisted string actuation module with an integrated force sensor based on optoelectronic components. - The preliminary experimental study toward the implementation of an arm rehabilitation device based on a twisted string actuation module. - A 6 DoF cable-driven haptic interface for applications in various robotic scenarios. - A wearable hand haptic interface driven by a couple of twisted string actuators

a Soft Hand Exoskeleton With a Novel Tendon Layout to Improve Stable Wearing in Grasping Assistance

: We present a novel soft exoskeleton providing active support for hand closing and opening. The main novelty is a different tendon routing, folded laterally on both sides of the hand, and adding clenching forces when the exoskeleton is activated. It improves the stability of the glove, diminishing slippage and detachment of tendons from the hand palm toward the grasping workspace. The clenching effect is released when the hand is relaxed, thus enhancing the user's comfort. The alternative routing allowed embedding a single actuator on the hand dorsum, resulting more compact with no remote cable transmission. Enhanced adaptation to the hand is introduced by the modular design of the soft polymer open rings. FEM simulations were performed to understand the interaction between soft modules and fingers. Different experiments assessed the desired effect of the proposed routing in terms of stability and deformation of the glove, evaluated the inter-finger compliance for non-cylindrical grasping, and characterized the output grasping force. Experiments with subjects explored the grasping performance of the soft exoskeleton with different hand sizes. A preliminary evaluation with Spinal Cord Injury patients was useful to highlight the strengths and limitations of the device when applied to the target scenario

Medical robots for MRI guided diagnosis and therapy

Magnetic Resonance Imaging (MRI) provides the capability of imaging tissue with fine resolution and superior soft tissue contrast, when compared with conventional ultrasound and CT imaging, which makes it an important tool for clinicians to perform more accurate diagnosis and image guided therapy. Medical robotic devices combining the high resolution anatomical images with real-time navigation, are ideal for precise and repeatable interventions. Despite these advantages, the MR environment imposes constraints on mechatronic devices operating within it. This thesis presents a study on the design and development of robotic systems for particular MR interventions, in which the issue of testing the MR compatibility of mechatronic components, actuation control, kinematics and workspace analysis, and mechanical and electrical design of the robot have been investigated. Two types of robotic systems have therefore been developed and evaluated along the above aspects. (i) A device for MR guided transrectal prostate biopsy: The system was designed from components which are proven to be MR compatible, actuated by pneumatic motors and ultrasonic motors, and tracked by optical position sensors and ducial markers. Clinical trials have been performed with the device on three patients, and the results reported have demonstrated its capability to perform needle positioning under MR guidance, with a procedure time of around 40mins and with no compromised image quality, which achieved our system speci cations. (ii) Limb positioning devices to facilitate the magic angle effect for diagnosis of tendinous injuries: Two systems were designed particularly for lower and upper limb positioning, which are actuated and tracked by the similar methods as the first device. A group of volunteers were recruited to conduct tests to verify the functionality of the systems. The results demonstrate the clear enhancement of the image quality with an increase in signal intensity up to 24 times in the tendon tissue caused by the magic angle effect, showing the feasibility of the proposed devices to be applied in clinical diagnosis

Bio-Inspired Soft Artificial Muscles for Robotic and Healthcare Applications

Soft robotics and soft artificial muscles have emerged as prolific research areas and have gained substantial traction over the last two decades. There is a large paradigm shift of research interests in soft artificial muscles for robotic and medical applications due to their soft, flexible and compliant characteristics compared to rigid actuators. Soft artificial muscles provide safe human-machine interaction, thus promoting their implementation in medical fields such as wearable assistive devices, haptic devices, soft surgical instruments and cardiac compression devices. Depending on the structure and material composition, soft artificial muscles can be controlled with various excitation sources, including electricity, magnetic fields, temperature and pressure. Pressure-driven artificial muscles are among the most popular soft actuators due to their fast response, high exertion force and energy efficiency. Although significant progress has been made, challenges remain for a new type of artificial muscle that is easy to manufacture, flexible, multifunctional and has a high length-to-diameter ratio. Inspired by human muscles, this thesis proposes a soft, scalable, flexible, multifunctional, responsive, and high aspect ratio hydraulic filament artificial muscle (HFAM) for robotic and medical applications. The HFAM consists of a silicone tube inserted inside a coil spring, which expands longitudinally when receiving positive hydraulic pressure. This simple fabrication method enables low-cost and mass production of a wide range of product sizes and materials. This thesis investigates the characteristics of the proposed HFAM and two implementations, as a wearable soft robotic glove to aid in grasping objects, and as a smart surgical suture for perforation closure. Multiple HFAMs are also combined by twisting and braiding techniques to enhance their performance. In addition, smart textiles are created from HFAMs using traditional knitting and weaving techniques for shape-programmable structures, shape-morphing soft robots and smart compression devices for massage therapy. Finally, a proof-of-concept robotic cardiac compression device is developed by arranging HFAMs in a special configuration to assist in heart failure treatment. Overall this fundamental work contributes to the development of soft artificial muscle technologies and paves the way for future comprehensive studies to develop HFAMs for specific medical and robotic requirements

A flexible access platform for robot-assisted minimally invasive surgery

Advances in Minimally Invasive Surgery (MIS) are driven by the clinical demand to reduce the invasiveness of surgical procedures so patients undergo less trauma and experience faster recoveries. These well documented benefits of MIS have been achieved through parallel advances in the technology and instrumentation used during procedures. The new and evolving field of Flexible Access Surgery (FAS), where surgeons access the operative site through a single incision or a natural orifice incision, is being promoted as the next potential step in the evolution of surgery. In order to achieve similar levels of success and adoption as MIS, technology again has its role to play in developing new instruments to solve the unmet clinical challenges of FAS. As procedures become less invasive, these instruments should not just address the challenges presented by the complex access routes of FAS, but should also build on the recent advances in pre- and intraoperative imaging techniques to provide surgeons with new diagnostic and interventional decision making capabilities. The main focus of this thesis is the development and applications of a flexible robotic device that is capable of providing controlled flexibility along curved pathways inside the body. The principal component of the device is its modular mechatronic joint design which utilises an embedded micromotor-tendon actuation scheme to provide independently addressable degrees of freedom and three internal working channels. Connecting multiple modules together allows a seven degree-of-freedom (DoF) flexible access platform to be constructed. The platform is intended for use as a research test-bed to explore engineering and surgical challenges of FAS. Navigation of the platform is realised using a handheld controller optimised for functionality and ergonomics, or in a "hands-free" manner via a gaze contingent control framework. Under this framework, the operator's gaze fixation point is used as feedback to close the servo control loop. The feasibility and potential of integrating multi-spectral imaging capabilities into flexible robotic devices is also demonstrated. A force adaptive servoing mechanism is developed to simplify the deployment, and improve the consistency of probe-based optical imaging techniques by automatically controlling the contact force between the probe tip and target tissue. The thesis concludes with the description of two FAS case studies performed with the platform during in-vivo porcine experiments. These studies demonstrate the ability of the platform to perform large area explorations within the peritoneal cavity and to provide a stable base for the deployment of interventional instruments and imaging probes

Variable stiffness robotic hand for stable grasp and flexible handling

Robotic grasping is a challenging area in the field of robotics. When interacting with an object, the dynamic properties of the object will play an important role where a gripper (as a system), which has been shown to be stable as per appropriate stability criteria, can become unstable when coupled to an object. However, including a sufficiently compliant element within the actuation system of the robotic hand can increase the stability of the grasp in the presence of uncertainties. This paper deals with an innovative robotic variable stiffness hand design, VSH1, for industrial applications. The main objective of this work is to realise an affordable, as well as durable, adaptable, and compliant gripper for industrial environments with a larger interval of stiffness variability than similar existing systems. The driving system for the proposed hand consists of two servo motors and one linear spring arranged in a relatively simple fashion. Having just a single spring in the actuation system helps us to achieve a very small hysteresis band and represents a means by which to rapidly control the stiffness. We prove, both mathematically and experimentally, that the proposed model is characterised by a broad range of stiffness. To control the grasp, a first-order sliding mode controller (SMC) is designed and presented. The experimental results provided will show how, despite the relatively simple implementation of our first prototype, the hand performs extremely well in terms of both stiffness variability and force controllability

Robotic manipulator inspired by human fingers based on tendon-driven soft grasping

Die menschliche Hand ist in der Lage, verschiedene Greif- und Manipulationsaufgaben auszuführen und kann als einer der geschicktesten und vielseitigsten Effektoren angesehen werden. In dieser Arbeit wurde ein Soft Robotic-Greifer entwickelt, der auf den Erkenntnissen aus der Literatur zur Taxonomie der menschlichen Greiffähigkeiten und den biomechanischen Synergien der menschlichen Hand basiert. Im Bereich der Roboterhände sind sehnengetriebene, unteraktuierte Strukturen weit verbreitet. Inspiriert von der Anatomie der menschlichen Hand, bieten sie durch ihre Flexibilität passive Adaptivität und Robustheit. Es wurde ein Sensorsystem implementiert, bestehend aus Force Sensing Resistors (FSRs), Biegungssensoren und einem Stromsensor, wodurch das System charakterisiert werden kann. Die Kraftsensoren wurden in die Fingerkuppen integriert. In Anlehnung an die menschliche Haut wurden Abgüsse aus Silikonkautschuk an den Fingerballen verwendet. Diese versprechen eine erhöhte Reibung und bessere Adaptivität zum gegriffenen Objekt. Um den entwickelten Greifer zu evaluieren, wurden erste Tests durchgeführt. Zunächst wurde die Funktionalität der Sensoren, wie z.B. der als FSRs ausgewählten Kraftsensoren, getestet. Im weiteren Verlauf wurden die Greiffähigkeiten des Greifers durch Manipulation verschiedener Objekte getestet. Basierend auf den Erkenntnissen aus den praktischen Versuchen kann festgestellt werden, dass der entwickelte Greifer ein hohes Maß an Geschicklichkeit aufweist. Auch die Adaptivität ist dank der verwendeten mechanischen Komponenten gewährleistet. Mittels der Sensorik ist es möglich, den Greifprozess zu kontrollieren. Die Ergebnisse zeigen aber auch, dass z. B. die interne Systemreibung die Verlustleistung des Systems stark beeinflusst.The human hand is able to perform various grasping and manipulation tasks, and can be seen as one of the most dexterous and versatile effectors known. The prehensile capabilities of the hand have already been analyzed, categorized and summarized in a taxonomy in numerous studies. In addition to the taxonomies, research on the biomechanical synergies of the human hand led to the following conceptions: The adduction/abduction movement is independent of the flexion/extension movement. Furthermore, the thumb is rather independent in its mobility from the other fingers, while those move synchronously within their corresponding joints. Lastly, the consideration of the synergies provides that the proximal and distal interphalangeal joints of a human finger are more intensely coordinated than those of the metacarpal joints. In this work, a soft robotic gripper was developed based on the knowledge from the literature on the taxonomy of human gripping abilities and the biomechanical synergies of the human hand. In the domain of robotic hands, tendon-driven underactuated structures are widely used. Inspired by the tensegrity structure of the human hand, they offer passive adaptivity and robustness through their flexibility. A sensor system was implemented, consisting of FSRs, flex sensors and a current sensor, thus the system parameters can be characterized continously. The force sensors were integrated into the fingertips. Molds of silicone rubber were used as finger pads to provide higher friction and better adaptivity to the grasped object on the contact areas of the finger, to mimic human skin. Initial tests were carried out to evaluate the gripper. First, the functionality of the sensors, such as the force sensors selected as FSRs, was tested. In the further course, the gripping capabilities of the gripper were tested by manipulation of various different objects. Based on the findings from the practical experiments, it may be stated that the gripper has a high degree of dexterity. Thanks to the mechanical components used, adaptivity is guaranteed as well. By means of the sensor system it is possible to control the gripping processes. However, the results also showed that, for example, the internal system friction dominates the system’s power dissipation