A Methodology Towards Comprehensive Evaluation of Shape Memory Alloy Actuators for Prosthetic Finger Design

Presently, DC motors are the actuator of choice within intelligent upper limb prostheses. However, the weight and dimensions associated with suitable DC motors are not always compatible with the geometric restrictions of a prosthetic hand; reducing available degrees of freedom and ultimately rendering the prosthesis uncomfortable for the end-user. As a result, the search is on-going to find a more appropriate actuation solution that is lightweight, noiseless, strong and cheap. Shape memory alloy (SMA) actuators offer the potential to meet these requirements. To date, no viable upper limb prosthesis using SMA actuators has been developed. The primary reasons lie in low force generation as a result of unsuitable actuator designs, and significant difficulties in control owing to the highly nonlinear response of SMAs when subjected to joule heating. This work presents a novel and comprehensive methodology to facilitate evaluation of SMA bundle actuators for prosthetic finger design. SMA bundle actuators feature multiple SMA wires in parallel. This allows for increased force generation without compromising on dynamic performance. The SMA bundle actuator is tasked with reproducing the typical forces and contractions associated with the human finger in a prosthetic finger design, whilst maintaining a high degree of energy efficiency. A novel approach to SMA control is employed, whereby an adaptive controller is developed and tuned using the underlying thermo-mechanical principles of operation of SMA wires. A mathematical simulation of the kinematics and dynamics of motion provides a platform for designing, optimizing and evaluating suitable SMA bundle actuators offline. This significantly reduces the time and cost involved in implementing an appropriate actuation solution. Experimental results show iii that the performance of SMA bundle actuators is favourable for prosthesis applications. Phalangeal tip forces are shown to improve significantly through bundling of SMA wire actuators, while dynamic performance is maintained owing to the design and implementation of the selected control strategy. The work is intended to serve as a roadmap for fellow researchers seeking to design, implement and control SMA bundle actuators in a prosthesis design. Furthermore, the methodology can also be adopted to serve as a guide in the evaluation of other non-conventional actuation technologies in alternative applications

Soft Robot-Assisted Minimally Invasive Surgery and Interventions: Advances and Outlook

Since the emergence of soft robotics around two decades ago, research interest in the field has escalated at a pace. It is fuelled by the industry's appreciation of the wide range of soft materials available that can be used to create highly dexterous robots with adaptability characteristics far beyond that which can be achieved with rigid component devices. The ability, inherent in soft robots, to compliantly adapt to the environment, has significantly sparked interest from the surgical robotics community. This article provides an in-depth overview of recent progress and outlines the remaining challenges in the development of soft robotics for minimally invasive surgery

Bending angle prediction and control of soft pneumatic actuators with embedded flex sensors - a data-driven approach

In this paper, a purely data-driven modelling approach is presented for predicting and controlling the free bending angle response of a typical soft pneumatic actuator (SPA), embedded with a resistive flex sensor. An experimental setup was constructed to test the SPA at different input pressure values and orientations, while recording the resulting feedback from the embedded flex sensor and on-board pressure sensor. A calibrated high speed camera captures image frames during the actuation, which are then analysed using an image processing program to calculate the actual bending angle and synchronise it with the recorded sensory feedback. Empirical models were derived based on the generated experimental data using two common data-driven modelling techniques; regression analysis and artificial neural networks. Both techniques were validated using a new dataset at untrained operating conditions to evaluate their prediction accuracy. Furthermore, the derived empirical model was used as part of a closed-loop PID controller to estimate and control the bending angle of the tested SPA based on the real-time sensory feedback generated. The tuned PID controller allowed the bending SPA to accurately follow stepped and sinusoidal reference signals, even in the presence of pressure leaks in the pneumatic supply. This work demonstrates how purely data-driven models can be effectively used in controlling the bending of SPAs under different operating conditions, avoiding the need for complex analytical modelling and material characterisation. Ultimately, the aim is to create more controllable soft grippers based on such SPAs with embedded sensing capabilities, to be used in applications requiring both a ‘soft touch’ as well as a more controllable object manipulation

Design, Fabrication, Modeling and Control of Artificial Muscle Actuated Wrist Joint System

This research dissertation presents the design, fabrication, modeling and control of an artificial muscle (AM) actuated wrist joint system, i.e., a thermoelectric (TEM) antagonistically driven shape memory alloy (SMA) actuator, to mimic the muscle behavior of human beings. In the developed AM based wrist joint system, the SMA, exhibiting contraction and relaxation corresponding to its temperature, is utilized as the actuator in the AM. Similar to the nerve stimulation, TEM is introduced to provide heat stimulation to the SMA, which involves heating and cooling of the SMA. SMA possesses superelastic behavior that provides a large force over its weight and effective strain in practical applications. However, such superior material has been underutilized due to its high nonlinear hysteresis behavior, strongly affected by the loading stress. Using the data obtained from the experiments, based on the Prandtl-Ishlinskii (PI) model, a Stress-Dependent Generalized Prandtl-Ishlinskii (SD-GPI) model is proposed, which can describe the hysteresis behavior of the SMA under the influence of various stresses. The parameters of the SD-GPI models at various stresses are obtained using a fitting function from the Matlab. The simulation results of the SD-GPI showed that prediction error is achieved at mean values of ±2% and a standard deviation of less than 7%. Meanwhile, the TEM model is also developed based on the heat balance theory. The model parameters are identified via experimental data using Range-Kutta fourth order integration equation and Matlab curve fitting function. The TEM model has shown a satisfactory temperature prediction. Then, by combining the obtained two models, an integrated model is developed to describe the whole dynamics of the wrist joint system. To control the SMA actuated wrist system, the SD-GPI inverse hysteresis compensator is developed to mitigate the hysteresis effect. However, such a compensator shows errors in compensating the hysteresis effect. Therefore, the inverse hysteresis compensator error and the system tracking error are analyzed, and the adaptive back-stepping based control approach is adopted to develop the inverse based adaptive control for the antagonistic AM wrist joint. Subsequently, a corresponding control law is developed for the TEM system to generate the required temperature obtained from the adaptive controller. Simulations verified the developed approach. Finally, experiments are conducted to verify the proposed system. Input sinusoidal signal with frequency 0.1rad/s and amplitude of ±0.524rad (±30°) is applied to the wrist joint system. Experimental results verified that the TEMs antagonistically driven SMA actuators for artificial muscle resembling wrist joint has been successfully achieved

Advances of Italian Machine Design

This 2028 Special Issue presents recent developments and achievements in the field of Mechanism and Machine Science coming from the Italian community with international collaborations and ranging from theoretical contributions to experimental and practical applications. It contains selected contributions that were accepted for presentation at the Second International Conference of IFToMM Italy, IFIT2018, that has been held in Cassino on 29 and 30 November 2018. This IFIT conference is the second event of a series that was established in 2016 by IFToMM Italy in Vicenza. IFIT was established to bring together researchers, industry professionals and students, from the Italian and the international community in an intimate, collegial and stimulating environment

Development of soft modular robotics

This thesis covers the development and validation of soft robots in providing upper limb assistive motion. The main purpose of this research is to develop highly compliant and resilient actuators that generate motion for elbow and shoulder movements. To accomplish the purpose of the study, the fabrication, geometric construction along with experimental data of pressure, torque and range of motion of all developed actuators are described. The main contribution of this thesis is the development of soft actuators that transfer force via elastic deformation in order to generate assistive motion; features such as flexibility and soft contact with the skin ensure excellent safety potential of the actuators. To reduce the instability phenomenon attributed to the elastic response of rubber under large deformations that leads to bulging, the implementation of a pleated network design and embedded braided mesh network is presented. Bulging was reduced and torque output was increased with the integration of braided mesh into the silicone rubber actuator. The soft actuators developed for elbow and shoulder motion was tested on ten healthy participants thereby demonstrating its comfort, ease of use, fitting and removal as well as its practicality as an assistive apparatus for stroke patients. The use of soft robotics to provide shoulder motion was also assessed by the integration of soft robotics with a gravity compensated exoskeleton. The developed soft actuators were powered with electro-pneumatic hardware components presented in a compact, embedded form. Positive and negative air pressure control was implemented by a piecewise linear control algorithm with the performance of the controller shown. The design of a novel muscle made entirely of silicone rubber that contract upon actuation was described together with the manufacturing procedure, design parameters and measurement results of performance of these muscles such as the velocity of shortening, isometric contraction and maximal obtainable muscle force (without shortening). The muscles are manufactured to mimic the skeletal muscles present in the human body. These muscles are composed of a number of wedge-like units in series, the number of these wedge units increase the contraction. The soft muscles were characterized in order to find optimum design parameters that results in more contraction and speed; the muscles were tested on a model hinge joint to execute flexion/extension of the forearm at the elbow. Aside from contracting, the muscle has an interesting capability of producing bidirectional bending by the regulation of internal positive and negative air pressure in each wedge unit. In order to measure performance data relating to range of motion from bending, rotary and muscle actuators, computer vision processing was made use of. Soft robots are made with materials that experience large deformations, the sensors used to obtain measurement data can either be through the use of embedded sensors or visual processing. The use of embedded sensors can be cumbersome, resulting in limitation of its performance. The visual processing algorithms implemented to measure performance data such as angle of motion, bending angle and contraction ratio in real-time using a Webcam is described. Visual processing concepts such as colour tracking, template matching, camera calibration were applied. The developed vision system was applied to execute vision based motion control which is able to move the soft robot to a desired position using high level vision control and lower level pressure control. The material described in the preceding paragraphs are presented in an interrelated format. A concise introduction to the thesis is presented in the first chapter. An extensive survey of the field of soft robotics including materials, manufacturing procedure, actuation principles, primary accomplishments, control and challenges are presented in the literature review chapter, together with a review of rehabilitation devices. Since this work focused on the use of silicone rubber as actuator material, a brief introduction to working with silicone rubber as an engineering material is presented in the third chapter. The conclusions of the work and suggestions for future research are provided at the last chapter of this thesis

Underwater Vehicles

For the latest twenty to thirty years, a significant number of AUVs has been created for the solving of wide spectrum of scientific and applied tasks of ocean development and research. For the short time period the AUVs have shown the efficiency at performance of complex search and inspection works and opened a number of new important applications. Initially the information about AUVs had mainly review-advertising character but now more attention is paid to practical achievements, problems and systems technologies. AUVs are losing their prototype status and have become a fully operational, reliable and effective tool and modern multi-purpose AUVs represent the new class of underwater robotic objects with inherent tasks and practical applications, particular features of technology, systems structure and functional properties

Advanced Knowledge Application in Practice

The integration and interdependency of the world economy leads towards the creation of a global market that offers more opportunities, but is also more complex and competitive than ever before. Therefore widespread research activity is necessary if one is to remain successful on the market. This book is the result of research and development activities from a number of researchers worldwide, covering concrete fields of research

Automation and Robotics: Latest Achievements, Challenges and Prospects

This SI presents the latest achievements, challenges and prospects for drives, actuators, sensors, controls and robot navigation with reverse validation and applications in the field of industrial automation and robotics. Automation, supported by robotics, can effectively speed up and improve production. The industrialization of complex mechatronic components, especially robots, requires a large number of special processes already in the pre-production stage provided by modelling and simulation. This area of research from the very beginning includes drives, process technology, actuators, sensors, control systems and all connections in mechatronic systems. Automation and robotics form broad-spectrum areas of research, which are tightly interconnected. To reduce costs in the pre-production stage and to reduce production preparation time, it is necessary to solve complex tasks in the form of simulation with the use of standard software products and new technologies that allow, for example, machine vision and other imaging tools to examine new physical contexts, dependencies and connections