Nonlinear state-observer techniques for sensorless control of automotive PMSM's, including load-torque estimation and saliency

The paper investigates various non-linear observer-based rotor position estimation schemes for sensorless control of permanent magnet synchronous motors (PMSMs). Attributes of particular importance to the application of brushless motors in the automotive sector, are considered e.g. implementation cost, accuracy of predictions during load transients, the impact of motor saliency and algorithm complexity. Emphasis is given to techniques based on model linearisation during each sampling period (EKF); feedback-linearisation followed by Luenberger observer design based on the resulting �linear� motor characteristics; and direct design of non-linear observers. Although the benefits of sensorless commutation of PMSMs have been well expounded in the literature, an integrated approach to their design for application to salient machines subject to load torque transients remains outstanding. Furthermore, this paper shows that the inherent characteristics of some non-linear observer structures are particularly attractive since they provide a phase-locked-loop (PLL)-type of configuration that can encourage stable rotor position estimation, thereby enhancing the overall sensorless scheme. Moreover, experimental results show how operation through, and from, zero speed, is readily obtainable. Experimental results are also employed to demonstrate the attributes of each methodology, and provide dynamic and computational performance comparisons

GA-based tuning of nonlinear observers for sensorless control of IPMSMs

The paper considers two observer-based rotor position estimation schemes for sensorless control of interior permanent magnet synchronous machines (IPMSMs). Emphasis is given to techniques based on feedback linearisation followed by Luenberger observer design, and direct design of nonlinear observers. Genetic algorithms (GAs) based on the principles of evolution, natural selection and genetic mutation are employed to address difficulties in selecting correction gains for the observers, since no analytical tuning mechanisms yet exist, with results included to demonstrate the enhanced performance attributes offered by observers tuned in this way

Low-cost, high-resolution, fault-robust position and speed estimation for PMSM drives operating in safety-critical systems

In this paper it is shown how to obtain a low-cost, high-resolution and fault-robust position sensing system for permanent magnet synchronous motor drives operating in safety-critical systems, by combining high-frequency signal injection with binary Hall-effect sensors. It is shown that the position error signal obtained via high-frequency signal injection can be merged easily into the quantization-harmonic-decoupling vector tracking observer used to process the Hall-effect sensor signals. The resulting algorithm provides accurate, high-resolution estimates of speed and position throughout the entire speed range; compared to state-of-the-art drives using Hall-effect sensors alone, the low speed performance is greatly improved in healthy conditions and also following position sensor faults. It is envisaged that such a sensing system can be successfully used in applications requiring IEC 61508 SIL 3 or ISO 26262 ASIL D compliance, due to its extremely high mean time to failure and to the very fast recovery of the drive following Hall-effect sensor faults at low speeds. Extensive simulation and experimental results are provided on a 3.7 kW permanent magnet drive

GA-tuning of nonlinear observers for sensorless control of automotive power steering IPMSMs

The paper considers two observer-based rotor position estimation schemes for sensorless control of interior permanent magnet synchronous motors (IPMSMs) for use in future automotive power steering systems. Specifically, emphasis is given to techniques based on feedback-linearisation followed by classical Luenberger observer design, and direct design of non-linear observers. Genetic algorithms (GAs), using the principles of evolution, natural selection and genetic mutation, are introduced to address difficulties in selecting correction gains for the observers, since no analytical tuning mechanisms yet exist. Experimental measurements from an automotive power steering test-facility are included, to demonstrate the enhanced performance attributes offered by tuning the proposed observer schemes, online, in this manner

Analysis and design of a position observer with stator-resistance adaptation for PMSM drives

This paper deals with reduced-order observers with stator-resistance adaptation for motion-sensorless permanent-magnet synchronous motor drives. An analytical solution for the stabilizing observer gain and stability conditions for the stator-resistance adaptation are derived. The proposed observer design is experimentally tested using a 2.2-kW motor drive; stable operation at very low speeds under different loading conditions is demonstrated.Peer reviewe

Comparison of two position and speed estimation techniques used in PMSM sensorless vector control

International audienceThe paper describes the comparison between two different high-performance techniques used for the sensorless estimation of the motor shaft position in Permanent Magnet Synchronous Motor Sensorless Drives. Rotor position and speed are estimated from measured terminal voltages and currents, and are used as feedback in a sensorless vector control scheme, achieving almost the same high-performance of a sensored drive. The paper point out the differences, by using experimental implementation, between an open-loop flux estimator based on the electrical model of the machine, and a reduced fluxobserver

On the stator flux linkage estimation of an PMSM with extended Kalman filters

The demand for drives with high quality torque control has grown tremendously in a wide variety of applications. Direct torque control (DTC) for permanent magnet synchronous motors can provide this accurate and fast torque control. When applying DTC the change of the stator flux linkage vector is controlled. As such the estimation of the stator flux linkage is essential. In this paper the performance of the Extended Kalman Filter (EKF) for stator flux linkage estimation is studied. Starting from a formulation of the EKF for isotropic motors, the influence of rotor anisotropy and saturation is evaluated. Subsequently it is expanded to highly isotropic motors as well. In both cases the possibilities to add parameter estimations are evaluated