Position control of parallel active link suspension with backlash

In this paper, a position control scheme for the novel Parallel Active Link Suspension (PALS) with backlash is developed to enhance the vehicle ride comfort and road holding. A PALS-retrofitted quarter car test rig is adopted, with the torque flow and backlash effect on the suspension performance analyzed. An elastic linear equivalent model of the PALS-retrofitted quarter car, which bridges the actuator position and the equivalent force between the sprung and unsprung masses, is proposed and mathematically derived, with both the geometry and backlash nonlinearities compensated. A position control scheme is then synthesized, with an outer-loop H∞ control for ride comfort and road holding enhancement and an inner-loop cascaded proportional-integral control for the reference position tracking. Experiments with the PALS-retrofitted quarter car test rig are performed over road cases of a harmonic road, a smoothed bump and frequency swept road excitation. As compared to a conventional torque control scheme, the newly proposed position control maintains the performance enhancement by the PALS, while it notably attenuates the overshoot in the actuator’s speed variation, and thereby it benefits the PALS with less power demand and less suspension deflection increment

Elastic suspension of a wind tunnel test section

Experimental verification of the theory describing arbitrary motions of an airfoil is reported. The experimental apparatus is described. A mechanism was designed to provide two separate degrees of freedom without friction or backlash to mask the small but important aerodynamic effects of interest

Parallel active link suspension: a quarter car experimental study

In this paper, a novel electro-mechanical active suspension for cars, the Parallel Active Link Suspension (PALS), is proposed and then experimentally studied. PALS involves the introduction of a rotary-actuator-driven rocker-pushrod mechanism in parallel with the conventional passive suspension assembly, to exert an additional controlled force between the chassis and the wheel. The PALS geometric arrangement is designed and optimized to maximize the rocker torque propagation onto the tire load increment. A quarter car test rig with double wishbone suspension is utilized for the PALS physical implementation. Based on a linear equivalent model of the PALS quarter car, a conservative and an aggressive robust H∞ control schemes are synthesized separately to improve the ride comfort and the road holding, with different levels of control effort allowed in each of the control schemes. Simulations with a theoretical nonlinear model of the PALS quarter car are performed to evaluate the potential in suspension performance enhancement and power demand in the rocker actuator. Experiments with a harmonic road, a smoothed bump and hole, and swept frequency are conducted with the quarter car test rig to validate the practical feasibility of the novel PALS, the ride comfort enhancement, as well as the accuracy of the theoretical model and of a further nonlinear model in which practical features existing in the test rig are identified and included

Parallel active link suspension: full car application with frequency-dependent multi-objective control strategies

In this article, a recently proposed at basic level novel suspension for road vehicles, the parallel active link suspension (PALS), is investigated in the realistic scenario of a sport utility vehicle (SUV) full car. The involved rocker-pushrod assembly is generally optimized to maximize the PALS capability in improving the suspension performance. To fully release the PALS functions of dealing with both low- and high-frequency road cases, a PID control scheme is first employed for the chassis attitude stabilization, focusing on the minimization of both the roll and pitch angles; based on a derived linear equivalent model of the PALS-retrofitted full car, an H∞ control scheme is designed to enhance the ride comfort and road holding; moreover, a frequency-dependent multiobjective control strategy that combines the developed PID and H∞ control is proposed to enable: 1) chassis attitude stabilization at 0-1 Hz; 2) vehicle vibration attenuation at 1-8 Hz; and 3) control effort penalization (for energy saving) above 10 Hz. With a group of ISO-defined road events tested, numerical simulation results demonstrate that, compared to the conventional passive suspension, the PALS has a promising potential in full-car application, with up to 70% reduction of the chassis vertical acceleration in speed bumps and chassis leveling capability of dealing with up to 4.3-m/s² lateral acceleration

MODELING AND ANALYSIS FOR DRIVELINE JERK CONTROL

In modern-day automotive industry, automotive manufacturers pay keen attention to driver’s safety and comfort by ensuring good vehicle drivability, feel of acceleration, limiting jerk and noise. The vehicle driveline plays a critical role to meet these criteria. By using high-fidelity simulation tool such as AMESim®, it is now possible to accurately model the vehicle driveline to be tested for different scenarios. With Simulink®, one can develop an efficient torque-based control system to limit the driveline oscillations and the generated noise. So, a joint simulation is used which provides a platform to evaluate the estimators and control system while considering the fast dynamics of the non-linear system. This report presents the detailed driveline model developed to evaluate the important parameters which affect the driveline of a pickup truck. The model is developed considering the non-linear dynamics of the driveline, torque converter clutch dynamics and the non-linearities in the propeller shafts and the drive-shafts. It is then evaluated at different input conditions for two major test scenarios – tip-in and tip-out. Both scenarios show that the model displays the transmission and final drive backlash dynamics as anticipated in practical scenarios. The wheel speed shown by the results of the model proves that stiffness and damping coefficient of the tires play an important role in predicting the physical behavior of the vehicle. In addition, for the case of a tip-in from negative to positive torque, the effect of flexibilities of the driveshafts is shown as significant by this model. The oscillations caused due to these flexibilities are within 7 – 8 Hz range for evaluation at fifth gear. This frequency of oscillations found in this model is comparable to the results found in the literature. In future, experimental validation of the current full-order model would provide a better understanding of the assumptions considered while developing it. A reduced order model can be derived from the current model which can be further used to develop the estimators and controllers for active reduction of the driveline oscillations. Also, the overall effect of engine mounting system, comprehensive tire model and suspension dynamics on driveline oscillation can be studied

Combined Time and Frequency Domain Approaches to the Operational Identification of Vehicle Suspension Systems

This research is an investigation into the identification of vehicle suspension systems from measured operational data. Methods of identifying unknown parameter values in dynamic models, from experimental data, are of considerable interest in practice. Much of the focus has been on the identification of mechanical systems when both force and response data are obtainable. In recent years a number of researchers have turned their focus to the identification of mechanical systems in the absence of a measured input force. This work presents a combined time and frequency domain approach to the identification of vehicle suspension parameters using operational measurements. An end– to–end approach is taken to the problem which involves a combination of focused experimental design, well established force–response testing methods and vehicle suspension experimental testing and simulation. A quarter car suspension test rig is designed and built to facilitate experimental suspension system testing. A novel shock absorber force measurement set–up is developed allowing the measurement of shock absorber force under both isolated and operational testing conditions. The quarter car rig is first disassembled and its major components identified in isolation using traditional force–response testing methods. This forms the basis for the development of an accurate nonlinear simulation of the quarter car test rig. A comprehensive understanding of the quarter car experimental test rig dynamics is obtained before operational identification is implemented. This provides a means of validating the suspension parameters obtained using operational testing methods. A new approach to the operational identification of suspension system parameters is developed. The approach is first developed under controlled simulated conditions before being applied to the operational identification of the quarter car experimental test rig. A combination of time and frequency domain methods are used to extract sprung mass, linear stiffness and nonlinear damping model parameters from the quarter car experimental test rig. Component parameters identified under operational conditions show excellent agreement with those identified under isolated laboratory conditions

Active electromagnetic suspension system for improved vehicle dynamics

This paper offers motivations for an active suspension system which provides for both additional stability and maneuverability by performing active roll and pitch control during cornering and braking as well as eliminating road irregularities, hence increasing both vehicle and passenger safety and drive comfort. Various technologies are compared to the proposed electromagnetic suspension system which uses a tubular permanent magnet (PM) actuator together with a passive spring. Based upon on-road measurements and results from the literature, several specifications for the design of an electromagnetic suspension system are derived. The measured on-road movement of the passive suspension system is reproduced by electromagnetic actuation on a quarter car setup proving the dynamic capabilities of an electromagnetic suspension system