Active gate drivers for high-frequency application of SiC MOSFETs

The trend in the development of power converters is focused on efficient systems with high power density, reliability and low cost. The challenges to cover the new power converters requirements are mainly concentered on the use of new switching-device technologies such as silicon carbide MOSFETs (SiC). SiC MOSFETs have better characteristics than their silicon counterparts; they have low conduction resistance, can work at higher switching speeds and can operate at higher temperature and voltage levels. Despite the advantages of SiC transistors, operating at high switching frequencies, with these devices, reveal new challenges. The fast switching speeds of SiC MOSFETs can cause over-voltages and over-currents that lead to electromagnetic interference (EMI) problems. For this reason, gate drivers (GD) development is a fundamental stage in SiC MOSFETs circuitry design. The reduction of the problems at high switching frequencies, thus increasing their performance, will allow to take advantage of these devices and achieve more efficient and high power density systems. This Thesis consists of a study, design and development of active gate drivers (AGDs) aimed to improve the switching performance of SiC MOSFETs applied to high-frequency power converters. Every developed stage regarding the GDs is validated through tests and experimental studies. In addition, the developed GDs are applied to converters for wireless charging systems of electric vehicle batteries. The results show the effectiveness of the proposed GDs and their viability in power converters based on SiC MOSFET devices.La tendencia en el diseño y desarrollo de convertidores de potencia está enfocada en realizar sistemas eficientes con alta densidad de potencia, fiabilidad y bajo costo. Los retos para cubrir esta tendencia están centrados principalmente en el uso de nuevas tecnologías de dispositivos de conmutación tales como, MOSFETs de carburo de silicio (SiC). Los MOSFETs de SiC presentan mejores características que sus homólogos de silicio; tienen baja resistencia de conducción, pueden trabajar a mayores velocidades de conmutación y pueden operar a mayores niveles de temperatura y tensión. A pesar de las ventajas de los transistores de SiC, existen problemas que se manifiestan cuando estos dispositivos operan a altas frecuencias de conmutación. Las rápidas velocidades de conmutación de los MOSFETs de SiC pueden provocar sobre-voltajes y sobre-corrientes que conllevan a problemas de interferencia electromagnética (EMI). Por tal motivo, el desarrollo de controladores de puertas es una etapa fundamental en los MOSFETs de SiC para eliminar los problemas a altas frecuencias de conmutación y aumentar su rendimiento. En consecuencia, aprovechar las ventajas de estos dispositivos y lograr sistemas más eficientes y con alta densidad de potencia. En esta tesis, se realiza un estudio, diseño y desarrollo de controladores activos de puerta para mejorar el rendimiento de conmutación de los MOSFETs de SiC aplicados a convertidores de potencia de alta frecuencia. Los controladores son validados a través de pruebas y estudios experimentales. Además, los controladores de puerta desarrollados son aplicados en convertidores para sistemas de carga inalámbrica de baterías de vehículos eléctricos. Los resultados muestran la importancia de los controladores de compuerta propuestos y su viabilidad en convertidores de potencia basados en carburo de silicio

Improved Design of Wireless Electrical Energy Transfer System for Various Power Applications

This thesis introduces a state-of-the-art review of existing wireless power transfer (WPT) technologies with a detailed comparison and presents the limitations of the inductive power transfer system through simulation and practical analyses. This thesis also presents the expanded use of the high-frequency analysis tool, known as FEKO, and the novel application of frequency response analyser (FRA) with various simulations and practical demonstrations for enhancing the design and maintenance of WPT systems

A High Frequency Wireless Power Transfer System for Electric Vehicle Charging Using Multi-layer Non-uniform Self-resonant Coil

Wireless EV (Electric Vehicle) charging is an emerging technology with rapid development in the past decade. Compared to wired EV chargers, wireless power transfer (WPT) enables safe and unobtrusive charging for EVs. This work proposes high frequency wireless charging using a self-resonant (SR) coil at several megahertz. A multi-layer self-resonant coil structure is proposed, allowing high quality factor coils to be fabricated from layers of inexpensive copper foil and dielectric film. Additionally, the self-resonant coil utilizes its interlayer capacitance for resonance, eliminating the external compensation capacitor and shrinking the overall volume of passive component to increase the power density. Comparing to other self-resonant coils in the literature, it exhibits the characteristics of achieving high quality factor and high inductance simultaneously. Prototype coils with 200 mm radius are fabricated and tested, achieving quality factor over 450 at 3 MHz. The fabricated air-core coil structure is low-cost and lightweight, with 200 mm radius, 3 mm thickness and only 2 oz copper traces. The power stages, including GaN (Gallium Nitride) transistor based inverter and SiC (Silicon Carbide) diode based rectifier, are designed with emphasis on reduction of PCB (Printed Circuit Board) layout parasitics. Experimental tests show 95.2% dc-dc efficiency with 6.6 kW power transferred across a 100 mm coil-to-coil distance. The power density is 52.5 kW/m2, without need for any external compensation components. This work validates the concept of high frequency compact WPT system for EV. Practical shielding design is proposed for the WPT system with self-resonant coils, considering the high frequency parallel resonance effect. Complete coil pads are fabricated and assembled, incorporating the ferrite cores, PTFE (Polytetrafluoroethylene) spacer, and aluminum plate. The system is validated with shielded SR coils, achieving 92.3% DC-DC efficiency and 7.1 kW/dm3 volumetric power density. This work demonstrates the first 6.6-kW WPT system using compact self-resonant coils with practical shielding implementation. The concept of proposed multi-layer self-resonant coil is extended to other possible structures. Different multi-layer self-resonant coil structures are compared and analyzed, giving design guidelines for their capabilities at different system operating frequencies

Design and control of a bidirectional wireless charging system using GaN devices

Most of the existing wireless power transfer system works in unidirectional with one-direction control signals. This paper presents a bidirectional wireless charging system with duplex communication method, which is not only able to achieve the two-way wireless power transmission, but also transfer control signals bi-directionally. The power circuit operation mode is actively controlled by using the wireless transceiver module which can duplex communication to deliver measured signals remotely. The operational principle is analytically studied in details and is verified by simulation. Finally, a prototype of the bidirectional charging system using GaN devices has been successfully designed and tested. In addition, the measured feedback signals are effectively transmitted to validate the control algorithm

Software Defined Networks based Smart Grid Communication: A Comprehensive Survey

The current power grid is no longer a feasible solution due to ever-increasing user demand of electricity, old infrastructure, and reliability issues and thus require transformation to a better grid a.k.a., smart grid (SG). The key features that distinguish SG from the conventional electrical power grid are its capability to perform two-way communication, demand side management, and real time pricing. Despite all these advantages that SG will bring, there are certain issues which are specific to SG communication system. For instance, network management of current SG systems is complex, time consuming, and done manually. Moreover, SG communication (SGC) system is built on different vendor specific devices and protocols. Therefore, the current SG systems are not protocol independent, thus leading to interoperability issue. Software defined network (SDN) has been proposed to monitor and manage the communication networks globally. This article serves as a comprehensive survey on SDN-based SGC. In this article, we first discuss taxonomy of advantages of SDNbased SGC.We then discuss SDN-based SGC architectures, along with case studies. Our article provides an in-depth discussion on routing schemes for SDN-based SGC. We also provide detailed survey of security and privacy schemes applied to SDN-based SGC. We furthermore present challenges, open issues, and future research directions related to SDN-based SGC.Comment: Accepte

E-Mobility -- Advancements and Challenges

Mobile platforms cover a broad range of applications from small portable electric devices, drones, and robots to electric transportation, which influence the quality of modern life. The end-to-end energy systems of these platforms are moving toward more electrification. Despite their wide range of power ratings and diverse applications, the electrification of these systems shares several technical requirements. Electrified mobile energy systems have minimal or no access to the power grid, and thus, to achieve long operating time, ultrafast charging or charging during motion as well as advanced battery technologies are needed. Mobile platforms are space-, shape-, and weight-constrained, and therefore, their onboard energy technologies such as the power electronic converters and magnetic components must be compact and lightweight. These systems should also demonstrate improved efficiency and cost-effectiveness compared to traditional designs. This paper discusses some technical challenges that the industry currently faces moving toward more electrification of energy conversion systems in mobile platforms, herein referred to as E-Mobility, and reviews the recent advancements reported in literature

Analysis of wireless and catenary power transfer systems for electric vehicle range extension on rural highways

This paper analyzes two different transportation electrification charging schemes, i.e., an embedded wireless power transfer system and an overhead catenary wire system, for use in range extension of electric vehicles on rural highways. The efficiency, feasibility, and benefits of the two schemes are examined. Electric vehicles currently lack widespread popularity mainly due to battery limitations, especially for long distance travel. The rural highway charging methods presented here can greatly increase the range of electric vehicles while decreasing battery sizes. Average modeling approaches for power electronics and vehicle usage were developed in MATLAB/Simulink to compare the two systems, each at two power levels. 30 kW and 48 kW were chosen to demonstrate the differences between power levels, both capable of maintaining a positive net charge on a dynamic electric vehicle. Component efficiencies, energy transfer levels, and installation percentages for the various models were determined. The models were applied to California highway I-5 to show immense potential savings over gasoline vehicles. It was shown that catenary charging is cheaper and has higher energy transfer than wireless; however, it has difficulty servicing all vehicle types, has visible wires, and requires more maintenance. A small scale hardware prototype of the WPT system was created in order to demonstrate the feasibility of power transfer at the proposed relative distances and speeds.Ope