Optimal topology for distributed fault detection of large-scale systems

© 2015, IFAC (International Federation of Automatic Control) Hosting by Elsevier Ltd. All rights reserved.The paper deals with the problem of defining the optimal topology for a distributed fault detection architecture for non-linear large-scale systems. A stochastic modelbased framework for diagnosis is formulated. The system structural graph is decomposed into subsystems and each subsystem is monitored by one local diagnoser. It is shown that overlapping of subsystems allows to improve the detectability properties of the monitoring architecture. Based on this theoretical result, an optimal decomposition design method is proposed, able to define the minimum number of detection units needed to guarantee the detectability of certain faults while minimizing the communication costs subject to some computation cost constraints. An algorithmic procedure is presented to solve the proposed optimal decomposition problem. Preliminary simulation results show the potential of the proposed approach

Plug-and-Play Fault Detection and control-reconfiguration for a class of nonlinear large-scale constrained systems

This paper deals with a novel Plug-and-Play (PnP) architecture for the control and monitoring of Large-Scale Systems (LSSs). The proposed approach integrates a distributed Model Predictive Control (MPC) strategy with a distributed Fault Detection (FD) architecture and methodology in a PnP framework. The basic concept is to use the FD scheme as an autonomous decision support system: once a fault is detected, the faulty subsystem can be unplugged to avoid the propagation of the fault in the interconnected LSS. Analogously, once the issue has been solved, the disconnected subsystem can be re-plugged-in. PnP design of local controllers and detectors allow these operations to be performed safely, i.e. without spoiling stability and constraint satisfaction for the whole LSS. The PnP distributed MPC is derived for a class of nonlinear LSSs and an integrated PnP distributed FD architecture is proposed. Simulation results in two paradigmatic examples show the effectiveness and the potential of the general methodology

Robust and Decentralized Control of Web Winding Systems

This research addresses the velocity and tension regulation problems in web handling, including those found in the single element of an accumulator and those in the large-scale system settings. A continuous web winding system is a complex large-scale interconnected dynamics system with numerous tension zones to transport the web while processing it. A major challenge in controlling such systems is the unexpected disturbances that propagate through the system and affect both tension and velocity loops along the way. To solve this problem, a unique active disturbance rejection control (ADRC) strategy is proposed. Simulation results show remarkable disturbance rejection capability of the proposed control scheme in coping with large dynamic variations commonly seen in web winding systems. Another complication in web winding system stems from its large-scale and interconnected dynamics which makes control design difficult. This motivates the research in formulating a novel robust decentralized control strategy. The key idea in the proposed approach is that nonlinearities and interactions between adjunct subsystems are regarded as perturbations, to be estimated by an augmented state observer and rejected in the control loop, therefore making the local control design extremely simple. The proposed decentralized control strategy was implemented on a 3-tension-zone web winding processing line. Simulation results show that the proposed control method leads to much better tension and velocity regulation quality than the existing controller common in industry. Finally, this research tackles the challenging problem of stability analysis. Although ADRC has demonstrated the validity and advantage in many applications, the rigorous stability study has not been fully addressed previously. To this end, stability characterization of ADRC is carried out in this work. The closed-loop system is first reformulated, resulting in a form that allows the application of the well established singular perturbation method. Based on the decom

Robust and Decentralized Control of Web Winding Systems

This research addresses the velocity and tension regulation problems in web handling, including those found in the single element of an accumulator and those in the large-scale system settings. A continuous web winding system is a complex large-scale interconnected dynamics system with numerous tension zones to transport the web while processing it. A major challenge in controlling such systems is the unexpected disturbances that propagate through the system and affect both tension and velocity loops along the way. To solve this problem, a unique active disturbance rejection control (ADRC) strategy is proposed. Simulation results show remarkable disturbance rejection capability of the proposed control scheme in coping with large dynamic variations commonly seen in web winding systems. Another complication in web winding system stems from its large-scale and interconnected dynamics which makes control design difficult. This motivates the research in formulating a novel robust decentralized control strategy. The key idea in the proposed approach is that nonlinearities and interactions between adjunct subsystems are regarded as perturbations, to be estimated by an augmented state observer and rejected in the control loop, therefore making the local control design extremely simple. The proposed decentralized control strategy was implemented on a 3-tension-zone web winding processing line. Simulation results show that the proposed control method leads to much better tension and velocity regulation quality than the existing controller common in industry. Finally, this research tackles the challenging problem of stability analysis. Although ADRC has demonstrated the validity and advantage in many applications, the rigorous stability study has not been fully addressed previously. To this end, stability characterization of ADRC is carried out in this work. The closed-loop system is first reformulated, resulting in a form that allows the application of the well established singular perturbation method. Based on the decom

Decentralized sliding mode control and estimation for large-scale systems

This thesis concerns the development of an approach of decentralised robust control and estimation for large scale systems (LSSs) using robust sliding mode control (SMC) and sliding mode observers (SMO) theory based on a linear matrix inequality (LMI) approach. A complete theory of decentralized first order sliding mode theory is developed. The main developments proposed in this thesis are: The novel development of an LMI approach to decentralized state feedback SMC. The proposed strategy has good ability in combination with other robust methods to fulfill specific performance and robustness requirements. The development of output based SMC for large scale systems (LSSs). Three types of novel decentralized output feedback SMC methods have been developed using LMI design tools. In contrast to more conventional approaches to SMC design the use of some complicated transformations have been obviated. A decentralized approach to SMO theory has been developed focused on the Walcott-Żak SMO combined with LMI tools. A derivation for bounds applicable to the estimation error for decentralized systems has been given that involves unknown subsystem interactions and modeling uncertainty. Strategies for both actuator and sensor fault estimation using decentralized SMO are discussed.The thesis also provides a case study of the SMC and SMO concepts applied to a non-linear annealing furnace system modelderived from a distributed parameter (partial differential equation) thermal system. The study commences with a lumped system decentralised representation of the furnace derived from the partial differential equations. The SMO and SMC methods derived in the thesis are applied to this lumped parameter furnace model. Results are given demonstrating the validity of the methods proposed and showing a good potential for a valuable practical implementation of fault tolerant control based on furnace temperature sensor faults

Optimal System Decomposition for Distributed Fault Detection: Insights and Numerical Results

The paper deals with the problem of defining the optimal topology for a distributed fault detection architecture. A partition-based distributed fault detection method is considered based on the model of the system. The system is decomposed into subsystems and each subsystem is monitored by one local diagnoser. Non-overlapping decompositions are considered. A novel cost function is proposed to measure the detectability properties of a distributed fault detection method, depending on the topology of the detection framework. Different objective functions are taken into account and compared in order to analyze the influence of the decomposition on fault detection performance. Preliminary numerical results show that the minimization of the coupling between subsystems could not be always the best choice for the fault detection performance, and that the proposed cost function minimization allows the reduction of the detection time with the considered fault detection method

Hearing the clusters in a graph: A distributed algorithm

We propose a novel distributed algorithm to cluster graphs. The algorithm recovers the solution obtained from spectral clustering without the need for expensive eigenvalue/vector computations. We prove that, by propagating waves through the graph, a local fast Fourier transform yields the local component of every eigenvector of the Laplacian matrix, thus providing clustering information. For large graphs, the proposed algorithm is orders of magnitude faster than random walk based approaches. We prove the equivalence of the proposed algorithm to spectral clustering and derive convergence rates. We demonstrate the benefit of using this decentralized clustering algorithm for community detection in social graphs, accelerating distributed estimation in sensor networks and efficient computation of distributed multi-agent search strategies

Decentralized Fault Diagnosis and Prognosis Scheme for Interconnected Nonlinear Discrete-Time Systems

This paper deals with the design of a decentralized fault diagnosis and prognosis scheme for interconnected nonlinear discrete-time systems which are modelled as the interconnection of several subsystems. For each subsystem, a local fault detector (LFD) is designed based on the dynamic model of the local subsystem and the local states. Each LFD consists of an observer with an online neural network (NN)-based approximator. The online NN approximators only use local measurements as their inputs, and are always turned on and continuously learn the interconnection as well as possible fault function. A fault is detected by comparing the output of each online NN approximator with a predefined threshold instead of using the residual. Derivation of robust detection thresholds and fault detectability conditions are also included. Due to interconnected nature of the overall system, the effect of faults propagate to other subsystems, thus a fault might be detected in more than one subsystem. Upon detection, faults local to the subsystem and from other subsystems are isolated by using a central fault isolation unit which receives detection time information from all LFDs. The proposed scheme also provides the time-to-failure or remaining useful life information by using local measurements. Simulation results provide the effectiveness of the proposed decentralized fault detection scheme

Improved Distributed Estimation Method for Environmental\ud time-variant Physical variables in Static Sensor Networks

In this paper, an improved distributed estimation scheme for static sensor networks is developed. The scheme is developed for environmental time-variant physical variables. The main contribution of this work is that the algorithm in [1]-[3] has been extended, and a filter has been designed with weights, such that the variance of the estimation errors is minimized, thereby improving the filter design considerably\ud and characterizing the performance limit of the filter, and thereby tracking a time-varying signal. Moreover, certain parameter optimization is alleviated with the application of a particular finite impulse response (FIR) filter. Simulation results are showing the effectiveness of the developed estimation algorithm

A distributed networked approach for fault detection of large-scale systems

Networked systems present some key new challenges in the development of fault diagnosis architectures. This paper proposes a novel distributed networked fault detection methodology for large-scale interconnected systems. The proposed formulation incorporates a synchronization methodology with a filtering approach in order to reduce the effect of measurement noise and time delays on the fault detection performance. The proposed approach allows the monitoring of multi-rate systems, where asynchronous and delayed measurements are available. This is achieved through the development of a virtual sensor scheme with a model-based re-synchronization algorithm and a delay compensation strategy for distributed fault diagnostic units. The monitoring architecture exploits an adaptive approximator with learning capabilities for handling uncertainties in the interconnection dynamics. A consensus-based estimator with timevarying weights is introduced, for improving fault detectability in the case of variables shared among more than one subsystem. Furthermore, time-varying threshold functions are designed to prevent false-positive alarms. Analytical fault detectability sufficient conditions are derived and extensive simulation results are presented to illustrate the effectiveness of the distributed fault detection technique