A state-of-the-art review on torque distribution strategies aimed at enhancing energy efficiency for fully electric vehicles with independently actuated drivetrains

© 2019, Levrotto and Bella. All rights reserved. Electric vehicles are the future of private passenger transportation. However, there are still several technological barriers that hinder the large scale adoption of electric vehicles. In particular, their limited autonomy motivates studies on methods for improving the energy efficiency of electric vehicles so as to make them more attractive to the market. This paper provides a concise review on the current state-of-the-art of torque distribution strategies aimed at enhancing energy efficiency for fully electric vehicles with independently actuated drivetrains (FEVIADs). Starting from the operating principles, which include the "control allocation" problem, the peculiarities of each proposed solution are illustrated. All the existing techniques are categorized based on a selection of parameters deemed relevant to provide a comprehensive overview and understanding of the topic. Finally, future concerns and research perspectives for FEVIAD are discussed

Urban and extra-urban hybrid vehicles: a technological review

Pollution derived from transportation systems is a worldwide, timelier issue than ever. The abatement actions of harmful substances in the air are on the agenda and they are necessary today to safeguard our welfare and that of the planet. Environmental pollution in large cities is approximately 20% due to the transportation system. In addition, private traffic contributes greatly to city pollution. Further, “vehicle operating life” is most often exceeded and vehicle emissions do not comply with European antipollution standards. It becomes mandatory to find a solution that respects the environment and, realize an appropriate transportation service to the customers. New technologies related to hybrid –electric engines are making great strides in reducing emissions, and the funds allocated by public authorities should be addressed. In addition, the use (implementation) of new technologies is also convenient from an economic point of view. In fact, by implementing the use of hybrid vehicles, fuel consumption can be reduced. The different hybrid configurations presented refer to such a series architecture, developed by the researchers and Research and Development groups. Regarding energy flows, different strategy logic or vehicle management units have been illustrated. Various configurations and vehicles were studied by simulating different driving cycles, both European approval and homologation and customer ones (typically municipal and university). The simulations have provided guidance on the optimal proposed configuration and information on the component to be used

Fast Optimal Energy Management with Engine On/Off Decisions for Plug-in Hybrid Electric Vehicles

In this paper we demonstrate a novel alternating direction method of multipliers (ADMM) algorithm for the solution of the hybrid vehicle energy management problem considering both power split and engine on/off decisions. The solution of a convex relaxation of the problem is used to initialize the optimization, which is necessarily nonconvex, and whilst only local convergence can be guaranteed, it is demonstrated that the algorithm will terminate with the optimal power split for the given engine switching sequence. The algorithm is compared in simulation against a charge-depleting/charge-sustaining (CDCS) strategy and dynamic programming (DP) using real world driver behaviour data, and it is demonstrated that the algorithm achieves 90\% of the fuel savings obtained using DP with a 3000-fold reduction in computational time

Improved efficiency with adaptive front and rear axle independently driven powertrain and disconnect functionality

Front and rear axle independently driven (FRID) powertrains are becoming a popular solution for electric vehicles (EVs) due to torque distribution capability which can enhance powertrain energy efficiency. Typically, permanent magnet synchronous machines (PMSMs) are used for FRID powertrains due to their high torque, and power density. However, the drive-cycle efficiency of FRID powertrains with PMSMs is typically reduced in comparison to single motor drives. This is due to the unwanted no-load losses of PMSMs in the field weakening region. To overcome this drawback of PMSM FRIDs, this paper proposes an adaptive front- and rear-axle independently driven (AFRID) powertrain, utilizing two dog clutches, so that the powertrain can be operated in different modes (rear, front, and all-wheel drive) by adaptively connecting and disconnecting the front and/or rear electric drive unit (EDU). A rule-based mode selection strategy is developed to utilize the flexibility of different powertrain operating modes of the powertrain for maximizing the energy efficiency of the EDU. The simulation results show that the suggested AFRID powertrain, in comparison to a common FRID powertrain, can improve the WLTC drive-cycle consumption from 22.17 kWhh to 20.50 kWhh per 100 km. Based on the route and road-load information, the energy-saving potential of the AFRID powertrain can be further improved to 20.37 kWhh per 100 km by a suggested predictive mode selection strategy, achieving an optimal mode selection

Energy management and shifting stability control for a novel dual input clutchless transmission system

© 2019 Elsevier Ltd A dual input clutchless transmission system based on automated manual transmission (AMT) structure is developed for pure electric vehicles. An energy management strategy (EMS) is proposed to determine the power distribution between two motors and the optimal gear state. A mathematical model is built to minimize the energy consumption of the motors at each instant based on the motor efficiency maps. However, the proposed EMS in line with other energy-oriented strategies often result in excessive gear shifts and compromised drivability. To avoid the undesired gear shift, a shifting stabilizer is built in the EMS objective function to improve the shift quality. Accordingly, to achieve a balance between the energy consumption and the drivability, a multi-objective optimization method is adopted to reduce the unnecessary shift events while minimizing energy consumption. Two driving cycles representing typical daily driving conditions are used to demonstrate the effectiveness of the proposed system in terms of energy efficiency and shifting stability

Convex modeling for optimal battery sizing and control of an electric variable transmission powertrain

Hybrid Electric Vehicles are being considered a convenient intermediate product in the conversion process from conventional to pure electric vehicles, due to their compromise on cost, fuel consumption, and driving range. Convex modeling steps for the problem of optimal battery sizing and energy management of a plug-in hybrid electric vehicle with an electric variable transmission are presented. Optimal energy management was achieved by a switched model control, with driving modes identified by the engine on/off state. In pure electric mode, convex optimization was employed to find the optimal torque split between two electric machines, to maximize powertrain efficiency. In hybrid mode, optimization was carried out in a bilevel program. One level optimizes speed of a compound unit that includes the engine and electric machines. Another level optimizes the power split between the compound unit and the battery. The proposed method is used to minimize the total cost of ownership of a passenger vehicle for a daily commuter, including costs for battery, fossil fuel and electricity

Optimal Control for Automotive Powertrain Applications

Optimal Control (OC) is essentially a mathematical extremal problem. The procedure consists on the definition of a criterion to minimize (or maximize), some constraints that must be fulfilled and boundary conditions or disturbances affecting to the system behavior. The OC theory supplies methods to derive a control trajectory that minimizes (or maximizes) that criterion. This dissertation addresses the application of OC to automotive control problems at the powertrain level, with emphasis on the internal combustion engine. The necessary tools are an optimization method and a mathematical representation of the powertrain. Thus, the OC theory is reviewed with a quantitative analysis of the advantages and drawbacks of the three optimization methods available in literature: dynamic programming, Pontryagin minimum principle and direct methods. Implementation algorithms for these three methods are developed and described in detail. In addition to that, an experimentally validated dynamic powertrain model is developed, comprising longitudinal vehicle dynamics, electrical motor and battery models, and a mean value engine model. OC can be utilized for three different purposes: 1. Applied control, when all boundaries can be accurately defined. The engine control is addressed with this approach assuming that a the driving cycle is known in advance, translating into a large mathematical problem. Two specific cases are studied: the management of a dual-loop EGR system, and the full control of engine actuators, namely fueling rate, SOI, EGR and VGT settings. 2. Derivation of near-optimal control rules, to be used if some disturbances are unknown. In this context, cycle-specific engine calibrations calculation, and a stochastic feedback control for power-split management in hybrid vehicles are analyzed. 3. Use of OC trajectories as a benchmark or base line to improve the system design and efficiency with an objective criterion. OC is used to optimize the heat release law of a diesel engine and to size a hybrid powertrain with a further cost analysis. OC strategies have been applied experimentally in the works related to the internal combustion engine, showing significant improvements but non-negligible difficulties, which are analyzed and discussed. The methods developed in this dissertation are general and can be extended to other criteria if appropriate models are available.El Control Óptimo (CO) es esencialmente un problema matemático de búsqueda de extremos, consistente en la definición de un criterio a minimizar (o maximizar), restricciones que deben satisfacerse y condiciones de contorno que afectan al sistema. La teoría de CO ofrece métodos para derivar una trayectoria de control que minimiza (o maximiza) ese criterio. Esta Tesis trata la aplicación del CO en automoción, y especialmente en el motor de combustión interna. Las herramientas necesarias son un método de optimización y una representación matemática de la planta motriz. Para ello, se realiza un análisis cuantitativo de las ventajas e inconvenientes de los tres métodos de optimización existentes en la literatura: programación dinámica, principio mínimo de Pontryagin y métodos directos. Se desarrollan y describen los algoritmos para implementar estos métodos así como un modelo de planta motriz, validado experimentalmente, que incluye la dinámica longitudinal del vehículo, modelos para el motor eléctrico y las baterías, y un modelo de motor de combustión de valores medios. El CO puede utilizarse para tres objetivos distintos: 1. Control aplicado, en caso de que las condiciones de contorno estén definidas. Puede aplicarse al control del motor de combustión para un ciclo de conducción dado, traduciéndose en un problema matemático de grandes dimensiones. Se estudian dos casos particulares: la gestión de un sistema de EGR de doble lazo, y el control completo del motor, en particular de las consignas de inyección, SOI, EGR y VGT. 2. Obtención de reglas de control cuasi-óptimas, aplicables en casos en los que no todas las perturbaciones se conocen. A este respecto, se analizan el cálculo de calibraciones de motor específicas para un ciclo, y la gestión energética de un vehículo híbrido mediante un control estocástico en bucle cerrado. 3. Empleo de trayectorias de CO como comparativa o referencia para tareas de diseño y mejora, ofreciendo un criterio objetivo. La ley de combustión así como el dimensionado de una planta motriz híbrida se optimizan mediante el uso de CO. Las estrategias de CO han sido aplicadas experimentalmente en los trabajos referentes al motor de combustión, poniendo de manifiesto sus ventajas sustanciales, pero también analizando dificultades y líneas de actuación para superarlas. Los métodos desarrollados en esta Tesis Doctoral son generales y aplicables a otros criterios si se dispone de los modelos adecuados.El Control Òptim (CO) és essencialment un problema matemàtic de cerca d'extrems, que consisteix en la definició d'un criteri a minimitzar (o maximitzar), restriccions que es deuen satisfer i condicions de contorn que afecten el sistema. La teoria de CO ofereix mètodes per a derivar una trajectòria de control que minimitza (o maximitza) aquest criteri. Aquesta Tesi tracta l'aplicació del CO en automoció i especialment al motor de combustió interna. Les ferramentes necessàries són un mètode d'optimització i una representació matemàtica de la planta motriu. Per a això, es realitza una anàlisi quantitatiu dels avantatges i inconvenients dels tres mètodes d'optimització existents a la literatura: programació dinàmica, principi mínim de Pontryagin i mètodes directes. Es desenvolupen i descriuen els algoritmes per a implementar aquests mètodes així com un model de planta motriu, validat experimentalment, que inclou la dinàmica longitudinal del vehicle, models per al motor elèctric i les bateries, i un model de motor de combustió de valors mitjans. El CO es pot utilitzar per a tres objectius diferents: 1. Control aplicat, en cas que les condicions de contorn estiguen definides. Es pot aplicar al control del motor de combustió per a un cicle de conducció particular, traduint-se en un problema matemàtic de grans dimensions. S'estudien dos casos particulars: la gestió d'un sistema d'EGR de doble llaç, i el control complet del motor, particularment de les consignes d'injecció, SOI, EGR i VGT. 2. Obtenció de regles de control quasi-òptimes, aplicables als casos on no totes les pertorbacions són conegudes. A aquest respecte, s'analitzen el càlcul de calibratges específics de motor per a un cicle, i la gestió energètica d'un vehicle híbrid mitjançant un control estocàstic en bucle tancat. 3. Utilització de trajectòries de CO com comparativa o referència per a tasques de disseny i millora, oferint un criteri objectiu. La llei de combustió així com el dimensionament d'una planta motriu híbrida s'optimitzen mitjançant l'ús de CO. Les estratègies de CO han sigut aplicades experimentalment als treballs referents al motor de combustió, manifestant els seus substancials avantatges, però també analitzant dificultats i línies d'actuació per superar-les. Els mètodes desenvolupats a aquesta Tesi Doctoral són generals i aplicables a uns altres criteris si es disposen dels models adequats.Reig Bernad, A. (2017). Optimal Control for Automotive Powertrain Applications [Tesis doctoral no publicada]. Universitat Politècnica de València. https://doi.org/10.4995/Thesis/10251/90624TESI

Electromobility Studies Based on Convex Optimization DESIGN AND CONTROL ISSUES REGARDING VEHICLE ELECTRIFICATION

This article presents a framework to study design tradeoffs in the search for electromobility solutions based on approximate modeling of the power flows in the powertrain as a function of component sizes. An important consequence of the modeling assumptions is that the optimal energy management and component sizes can be computed simultaneously in a convex program, which means that competing designs can be evaluated in an objective way, avoiding the influence of a separate control system design. The fact that the optimization problem is convex allows large problems to be solved with moderate computational resources, which can be exploited by, for example, running optimizations over very long driving cycles. The problem formulation also admits design decisions for the charging infrastructure to be included in the optimization

Cost-minimization predictive energy management of a postal-delivery fuel cell electric vehicle with intelligent battery State-of-Charge Planner

Fuel cell electric vehicles have earned substantial attentions in recent decades due to their high-efficiency and zero-emission features, while the high operating costs remain the major barrier towards their large-scale commercialization. In such context, this paper aims to devise an energy management strategy for an urban postal-delivery fuel cell electric vehicle for operating cost mitigation. First, a data-driven dual-loop spatial-domain battery state-of-charge reference estimator is designed to guide battery energy depletion, which is trained by real-world driving data collected in postal delivery missions. Then, a fuzzy C-means clustering enhanced Markov speed predictor is constructed to project the upcoming velocity. Lastly, combining the state-of-charge reference and the forecasted speed, a model predictive control-based cost-optimization energy management strategy is established to mitigate vehicle operating costs imposed by energy consumption and power-source degradations. Validation results have shown that 1) the proposed strategy could mitigate the operating cost by 4.43% and 7.30% in average versus benchmark strategies, denoting its superiority in term of cost-reduction and 2) the computation burden per step of the proposed strategy is averaged at 0.123ms, less than the sampling time interval 1s, proving its potential of real-time applications