Optimal self assembly of modular manipulators with active and passive modules

Thesis (S.M.)--Massachusetts Institute of Technology, Dept. of Electrical Engineering and Computer Science, 2009.Includes bibliographical references (p. 89-92).In this thesis, we describe algorithms to build self-assembling robot systems composed of active modular robots and passive bars. The robotic module is the Shady3D robot and the passive component is a rigid bar with embedded IR LEDs. We propose algorithms that demonstrate the cooperative aggregation of modular robotic manipulators with greater capability and workspace out of these two types of elements. The distributed algorithms are based on locally optimal matching. We demonstrate how to build an active structure by the cooperative aggregation and disassembly of modular robotic manipulators. A target structure is modeled as a dynamic graph. We prove that the same optimality - quadratic competitive ratio - as for the static graph can be achieved for the algorithms. We demonstrate how this algorithm can be used to build truss-like structures. We present results from physical experiments in which two 3DOF Shady3D robots and one rigid bar coordinate to self-assemble into a 6DOF manipulator. We then demonstrate cooperative algorithms for forward and inverse kinematics, grasping, and mobility with this arm.by Seung-kook Yun.S.M

Design and Development of 3-DOF Modular Micro Parallel Kinematic Manipulator

This paper presents the research and development of a 3-legged micro Parallel Kinematic Manipulator (PKM) for positioning in micro-machining and assembly operations. The structural characteristics associated with parallel manipulators are evaluated and the PKMs with translational and rotational movements are identified. Based on these identifications, a hybrid 3-UPU (Universal Joint-Prismatic Joint-Universal Joint) parallel manipulator is designed and fabricated. The principles of the operation and modeling of this micro PKM is largely similar to a normal size Stewart Platform (SP). A modular design methodology is introduced for the construction of this micro PKM. Calibration results of this hybrid 3-UPU PKM are discussed in this paper.Singapore-MIT Alliance (SMA

TOWARDS A NOVEL RESILIENT ROBOTIC SYSTEM

Resilient robotic systems are a kind of robotic system that is able to recover their original function after partial damage of the system. This is achieved by making changes on the partially damaged robot. In this dissertation study, a general robot, which makes sense by including active joints, passive joints, passive links, and passive adjustable links, was proposed in order to explore its resilience. Note that such a robot is also called an under-actuated robot. This dissertation presents the following studies. First, a novel architecture of robots was proposed, which is characterized as under-actuated robot. The architecture enables three types of recovery strategy, namely (1) change of the robot behavior, (2) change of the robot state, and (3) change of the robot configuration. Second, a novel docking system was developed, which allows for the realization of real-time assembly and disassembly and passive joint and adjustable passive link, and this thus enables the realization of the proposed architecture. Third, an example prototype system was built to experiment the effectiveness of the proposed architecture and to demonstrate the resilient behavior of the robot. Fourth, a novel method for robot configuration synthesis was developed, which is based on the genetic algorithm (GA), to determine the goal configuration of a partially damaged robot, at which the robot can still perform its original function. The novelty of the method lies in the integration of both discrete variables such as the number of modules, type of modules, and assembly patterns between modules and the continuous variables such as the length of modules and initial location of the robot. Fifth, a GA-based method for robot reconfiguration planning and scheduling was developed to actually change the robot from its initial configuration to the goal configuration with a minimum effort (time and energy). Two conclusions can be drawn from the above studies. First, the under-actuated robotic architecture can build a cost effective robot that can achieve the highest degree of resilience. Second, the design of the under-actuated resilient robot with the proposed docking system not only reduces the cost but also overcomes the two common actuator failures: (i) an active joint is unlocked (thus becoming a passive joint) and (ii) an active joint is locked (thus becoming an adjustable link). There are several contributions made by this dissertation to the field of robotics. The first is the finding that an under-actuated robot can be made more resilient. In the field of robotics, the concept of the under-actuated robot is available, but it has not been considered for reconfiguration (in literature, the reconfiguration is mostly about fully actuated robots). The second is the elaboration on the concept of reconfiguration planning, scheduling, and manipulation/control. In the literature of robotics, only the concept of reconfiguration planning is precisely given but not for reconfiguration scheduling. The third is the development of the model along with its algorithm for synthesis of the goal reconfiguration, reconfiguration planning, and scheduling. The application of the proposed under-actuated resilient robot lies in the operations in unknown or dangerous environments, for example, in rescue missions and space explorations. In these applications, replacement or repair of a damaged robot is impossible or cost-prohibited

Parallel Manipulators

In recent years, parallel kinematics mechanisms have attracted a lot of attention from the academic and industrial communities due to potential applications not only as robot manipulators but also as machine tools. Generally, the criteria used to compare the performance of traditional serial robots and parallel robots are the workspace, the ratio between the payload and the robot mass, accuracy, and dynamic behaviour. In addition to the reduced coupling effect between joints, parallel robots bring the benefits of much higher payload-robot mass ratios, superior accuracy and greater stiffness; qualities which lead to better dynamic performance. The main drawback with parallel robots is the relatively small workspace. A great deal of research on parallel robots has been carried out worldwide, and a large number of parallel mechanism systems have been built for various applications, such as remote handling, machine tools, medical robots, simulators, micro-robots, and humanoid robots. This book opens a window to exceptional research and development work on parallel mechanisms contributed by authors from around the world. Through this window the reader can get a good view of current parallel robot research and applications

Modular Self-Reconfigurable Robot Systems

The field of modular self-reconfigurable robotic systems addresses the design, fabrication, motion planning, and control of autonomous kinematic machines with variable morphology. Modular self-reconfigurable systems have the promise of making significant technological advances to the field of robotics in general. Their promise of high versatility, high value, and high robustness may lead to a radical change in automation. Currently, a number of researchers have been addressing many of the challenges. While some progress has been made, it is clear that many challenges still exist. By illustrating several of the outstanding issues as grand challenges that have been collaboratively written by a large number of researchers in this field, this article has shown several of the key directions for the future of this growing fiel

On adaptive robot systems for manufacturing applications

System adaptability is very important to current manufacturing practices due to frequent changes in the customer needs. Two basic concepts that can be employed to achieve system adaptability are flexible systems and modular systems. Flexible systems are fixed integral systems with some adjustable components. Adjustable components have limited ranges of parameter changes that can be made, thus restricting the adaptability of systems. Modular systems are composed of a set of pre-existing modules. Usually, the parameters of modules in modular systems are fixed, and thus increased system adaptability is realized only by increasing the number of modules. Increasing the number of modules could result in higher costs, poor positioning accuracy, and low system stiffness in the context of manufacturing applications. In this thesis, a new idea was formulated: a combination of the flexible system and modular system concepts. Systems developed based on this new idea are called adaptive systems. This thesis is focused on adaptive robot systems. An adaptive robot system is such that adaptive components or adjustable parameters are introduced upon the modular architecture of a robot system. This implies that there are two levels to achieve system adaptability: the level where a set of modules is appropriately assembled and the level where adjustable components or parameters are specified. Four main contributions were developed in this thesis study. First, a General Architecture of Modular Robots (GAMR) was developed. The starting point was to define the architecture of adaptive robot systems to have as many configuration variations as possible. A novel application of the Axiomatic Design Theory (ADT) was applied to GAMR development. It was found that GAMR was the one with the most coverage, and with a judicious definition of adjustable parameters. Second, a system called Automatic Kinematic and Dynamic Analysis (AKDA) was developed. This system was a foundation for synthesis of adaptive robot configurations. In comparison with the existing approach, the proposed approach has achieved systemization, generality, flexibility, and completeness. Third, this thesis research has developed a finding that in modular system design, simultaneous consideration of both kinematic and dynamic behaviors is a necessary step, owing to a strong coupling between design variables and system behaviors. Based on this finding, a method for simultaneous consideration of type synthesis, number synthesis, and dimension synthesis was developed. Fourth, an adaptive modular Parallel Kinematic Machine (PKM) was developed to demonstrate the benefits of adaptive robot systems in parallel kinematic machines, which have found many applications in machine tool industries. In this architecture, actuators and limbs were modularized, while the platforms were adjustable in such a way that both the joint positions and orientations on the platforms can be changed

A Rapidly Reconfigurable Robotics Workcell and Its Applictions for Tissue Engineering

This article describes the development of a component-based technology robot system that can be rapidly configured to perform a specific manufacturing task. The system is conceived with standard and inter-operable components including actuator modules, rigid link connectors and tools that can be assembled into robots with arbitrary geometry and degrees of freedom. The reconfigurable "plug-and-play" robot kinematic and dynamic modeling algorithms are developed. These algorithms are the basis for the control and simulation of reconfigurable robots. The concept of robot configuration optimization is introduced for the effective use of the rapidly reconfigurable robots. Control and communications of the workcell components are facilitated by a workcell-wide TCP/IP network and device level CAN-bus networks. An object-oriented simulation and visualization software for the reconfigurable robot is developed based on Windows NT. Prototypes of the robot systems configured to perform 3D contour following task and the positioning task are constructed and demonstrated. Applications of such systems for biomedical tissue scaffold fabrication are considered.Singapore-MIT Alliance (SMA

EMERGE Modular Robot: A Tool for Fast Deployment of Evolved Robots

This work presents a platform for evolution of morphology in full cycle reconfigurable hardware: The EMERGE (Easy Modular Embodied Robot Generator) modular robot platform. Three parts necessary to implement a full cycle process, i.e., assembling the modules in morphologies, testing the morphologies, disassembling modules and repeating, are described as a previous step to testing a fully autonomous system: the mechanical design of the EMERGE module, extensive tests of the modules by first assembling them manually, and automatic assembly and disassembly tests. EMERGE modules are designed to be easy and fast to build, one module is built in half an hour and is constructed from off-the-shelf and 3D printed parts. Thanks to magnetic connectors, modules are quickly attached and detached to assemble and reconfigure robot morphologies. To test the performance of real EMERGE modules, 30 different morphologies are evolved in simulation, transferred to reality, and tested 10 times. Manual assembly of these morphologies is aided by a visual guiding tool that uses AprilTag markers to check the real modules positions in the morphology against their simulated counterparts and provides a color feedback. Assembly time takes under 5 min for robots with fewer than 10 modules and increases linearly with the number of modules in the morphology. Tests show that real EMERGE morphologies can reproduce the performance of their simulated counterparts, considering the reality gap. Results also show that magnetic connectors allow modules to disconnect in case of being subjected to high external torques that could damage them otherwise. Module tracking combined with their easy assembly and disassembly feature enable EMERGE modules to be also reconfigured using an external robotic manipulator. Experiments demonstrate that it is possible to attach and detach modules from a morphology, as well as release the module from the manipulator using a passive magnetic gripper. This shows that running a completely autonomous, evolution of morphology in full cycle reconfigurable hardware of different topologies for robots is possible and on the verge of being realized. We discuss EMERGE features and the trade-off between reusability and morphological variability among different approaches to physically implement evolved robots

A study of concept options for the evolution of Space Station Freedom

Two conceptual evolution configurations for Space Station Freedom, a research and development configuration, and a transportation node configuration are described and analyzed. Results of pertinent analyses of mass properties, attitude control, microgravity, orbit lifetime, and reboost requirements are provided along with a description of these analyses. Also provided are brief descriptions of the elements and systems that comprise these conceptual configurations