A cyber-physical machine tools platform using OPC UA and MTConnect

Cyber-Physical Machine Tools (CPMT) represent a new generation of machine tools that are smarter, well connected, widely accessible, more adaptive and more autonomous. Development of CPMT requires standardized information modelling method and communication protocols for machine tools. This paper proposes a CPMT Platform based on OPC UA and MTConnect that enables standardized, interoperable and efficient data communication among machine tools and various types of software applications. First, a development method for OPC UA-based CPMT is proposed based on a generic OPC UA information model for CNC machine tools. Second, to address the issue of interoperability between OPC UA and MTConnect, an MTConnect to OPC UA interface is developed to transform MTConnect information model and its data to their OPC UA counterparts. An OPC UA-based CPMT prototype is developed and further integrated with a previously developed MTConnect-based CPMT to establish a common CPMT Platform. Third, different applications are developed to demonstrate the advantages of the proposed CPMT Platform, including an OPC UA Client, an advanced AR-assisted wearable Human-Machine Interface and a conceptual framework for CPMT powered cloud manufacturing environment. Experimental results have proven that the proposed CPMT Platform can significantly improve the overall production efficiency and effectiveness in the shop floor

Cyber Physical Manufacturing Metrology

The Cyber Physical Manufacturing Metrology (CP2M) is based on integration of the Cyber Physical Manufacturing (CPM) and connection between Internet of Things (IoT) and Cloud technology (CT). These are high-level methodologies for development of new generation manufacturing metrology systems, which are more intelligent, flexible and self-adaptable. CP2M generates Big Data, horizontally by integration (network of machines/CMMs, processes and sensors) and vertically by control (usually defined over five levels) which should be analytically processed and managed by the CP2M. In this paper was given, a detailed analysis of the current framework of development the CP2M. A brief overview of the concept CP2M research, particularly in Serbia is given as well

Cyber Physical Manufacturing Metrology

The Cyber Physical Manufacturing Metrology (CP2M) is based on integration of the Cyber Physical Manufacturing (CPM) and connection between Internet of Things (IoT) and Cloud technology (CT). These are high-level methodologies for development of new generation manufacturing metrology systems, which are more intelligent, flexible and self-adaptable. CP2M generates Big Data, horizontally by integration (network of machines/CMMs, processes and sensors) and vertically by control (usually defined over five levels) which should be analytically processed and managed by the CP2M. In this paper was given, a detailed analysis of the current framework of development the CP2M. A brief overview of the concept CP2M research, particularly in Serbia is given as well

Teknoekonominen toteutettavuusanalyysi etäylläpidon liitettävyydestä tehtaissa

Maintenance activities play a major role in factory operations, as they prevent breakdowns and extend machine life. With the advances in sensor, computing and communications technology, sensor data can be increasingly exploited for real-time supervision of machine condition. However, the acquisition of the data is challenging due to proprietary technologies and interfaces applied in Industrial Networks. Therefore, sensor data is rarely utilized in other processes than automation. As the industry is heading towards a new industrial era, also referred to as Industrial Internet or Industrie 4.0, there is growing need to improve data availability for applications that can realize its potential value. In this research, the focus is on the feasibility of remote maintenance deployment in factories. The topic is approached from the connectivity viewpoint. The research is conducted by reviewing the literature, and by interviewing numerous industry experts regarding the connectivity and data exploitation in factories. These form the basis for the value network analysis, in which Value Network Configuration (VNC) method is applied, to analyze the value distribution among different actors in alternative remote connection cases. As a result of the VNC analysis, three alternative value network configurations are formed. They provide a high-level technical architecture of the remote connection implementation and discuss the accumulated value of each actor concerning remote maintenance service. The insights gained from the VNCs and literature are then employed to propose a future technical architecture for remote maintenance connectivity in factories.Huoltotoimet ovat suuressa roolissa tehtaan toiminnassa, sillä ne ehkäisevät konerikkoja ja pidentävät koneen käyttöikää. Sensori-, laskenta- ja tietoliikenneteknologian kehittymisen johdosta sensoridataa voidaan hyödyntää yhä enemmän koneen kunnon reaaliaikaiseen valvontaan. Datan saanti on kuitenkin haastavaa teollisissa verkoissa käytettyjen sovelluskohtaisten teknologioiden ja liitäntöjen takia. Sen vuoksi sensoridataa hyödynnetään harvoin muissa prosesseissa kuin automaatiossa. Teollisuuden suunnatessa kohti uutta teollista aikakautta, joka tunnetaan myös nimillä Teollinen Internet ja Teollisuus 4.0, on datan saatavuutta parannettava sovelluskohteille, jotka voivat realisoida sen potentiaalisen arvon. Tämä tutkimus tarkastelee etäylläpidon käyttöönoton toteutettavuutta tehtaissa. Aihetta lähestytään liitettävyyden näkökulmasta. Tutkimus suoritetaan tarkastelemalla kirjallisuutta sekä haastattelemalla lukuisia teollisuuden asiantuntijoita koskien liitettävyyttä ja datan hyödyntämistä tehtaissa. Nämä muodostavat perustan arvoverkkoanalyysille, jossa sovelletaan arvoverkkokonfiguraatio-menetelmää, jolla analysoidaan arvon jakautumista eri toimijoiden kesken vaihtoehtoisissa etäyhteystapauksissa. Arvoverkkokonfiguraatioanalyysin tuloksena muodostetaan kolme vaihtoehtoista arvoverkkokonfiguraatiota. Ne tarjoavat korkean tason teknisen arkkitehtuurin etäyhteyden implementaatiosta ja tarkastelevat toimijoiden kerryttämää arvoa etäylläpitopalvelun osalta. Arvoverkkokonfiguraatioista ja kirjallisuudesta saatujen näkemysten pohjalta esitellään lisäksi tulevaisuuden tekninen arkkitehtuuri etäylläpidon liitettävyydelle tehtaissa

Towards a Service-Oriented Architecture for Production Planning and Control: A Comprehensive Review and Novel Approach

The trends of shorter product lifecycles, customized products, and volatile market environments require manufacturers to reconfigure their production increasingly frequent to maintain competitiveness and customer satisfaction. More frequent reconfigurations, however, are linked to increased efforts in production planning and control (PPC). This poses a challenge for manufacturers, especially in regard of demographic change and shortage of qualified labour, since many tasks in PPC are performed manually by domain experts. Following the paradigm of software-defined manufacturing, this paper targets to enable a higher degree of automation and interoperability in PPC by applying the concepts of service-oriented architecture. As a result, production planners are empowered to orchestrate tasks in PPC without consideration of underlying implementation details. At first, it is investigated how tasks in PPC can be represented as services with the aim of encapsulation and reusability. Secondly, a software architecture based on asset administration shells is presented that allows connection to production data sources and enables integration and usage of such PPC services. In this sense, an approach for mapping asset administrations shells to OpenAPI Specifications is proposed for interoperable and semantic integration of existing services and legacy systems. Lastly, challenges and potential solutions for data integration are discussed considering the present heterogeneity of data sources in manufacturing

Anturidatan lähettäminen fyysiseltä kaksoselta digitaaliselle kaksoselle

A digital twin is a digital counterpart of a physical thing such as a machine. The term digital twin was first introduced in 2010. Thereafter, it has received an extensive amount of interest because of the numerous benefits it is expected to offer throughout the product life cycle. Currently, the concept is developed by the world’s largest companies such as Siemens. The purpose of this thesis is to examine which application layer protocols and communication technologies are the most suitable for the sensor data transmission from a physical twin to a digital twin. In addition, a platform enabling this data transmission is developed. As the concept of a digital twin is relatively new, a comprehensive literature view on the definition of a digital twin in scientific literature is presented. It has been found that the vision of a digital twin has evolved from the concepts of ‘intelligent products’ presented at the beginning of the 2000s. The most widely adopted definition states that a digital twin accurately mirrors the current state of its corresponding twin. However, the definition of a digital twin is not yet standardized and varies in different fields. Based on the literature review, the communication needs of a digital twin are derived. Thereafter, the suitability of HTTP, MQTT, CoAP, XMPP, AMQP, DDS, and OPC UA for sensor data transmission are examined through a literature review. In addition, a review of 4G, 5G, NB-IoT, LoRa, Sigfox, Bluetooth, Wi-Fi, Z-Wave, ZigBee, and WirelessHART is presented. A platform for the management of the sensors is developed. The platform narrows the gap between the concept and realization of a digital twin by enabling sensor data transmission. The platform allows easy addition of sensors to a physical twin and provides an interface for their configuration remotely over the Internet. It supports multiple sensor types and application protocols and offers both web user iterface and REST API.Digitaalinen kaksonen on fyysisen tuotteen digitaalinen vastinkappale, joka sisältää tiedon sen nykyisestä tilasta. Digitaalisen kaksosen käsite otettiin ensimmäisen kerran käyttöön vuonna 2010. Sen jälkeen digitaalinen kaksonen on saanut paljon huomiota, ja sitä ovat lähteneet kehittämään maailman suurimmat yritykset, kuten Siemens. Tämän työn tarkoituksena tutkia, mitkä sovelluskerroksen protokollat ja langattomat verkot soveltuvat parhaiten anturien keräämän datan lähettämiseen fyysiseltä kaksoselta digitaaliselle kaksoselle. Sen lisäksi työssä esitellään alusta, joka mahdollistaa tämän tiedonsiirron. Digitaalisen kaksosesta esitetään laaja kirjallisuuskatsaus, joka luo pohjan työn myöhemmille osioille. Digitaalisen kaksosen konsepti pohjautuu 2000-luvun alussa esiteltyihin ajatuksiin ”älykkäistä tuotteista”. Yleisimmän käytössä olevan määritelmän mukaan digitaalinen kaksonen heijastaa sen fyysisen vastinparin tämän hetkistä tilaa. Määritelmä kuitenkin vaihtelee eri alojen välillä eikä se ole vielä vakiintunut tieteellisessä kirjallisuudessa. Kirjallisuuskatsauksen avulla johdetaan digitaalisen kaksosen kommunikaatiotarpeet. Sen jälkeen arvioidaan seuraavien sovelluskerroksen protokollien soveltuvuutta anturidatan lähettämiseen kirjallisuuskatsauksen avulla: HTTP, MQTT, CoAP, XMPP, AMQP, DDS ja OPC UA. Myös seuraavien langattomien verkkojen soveltuvuutta tiedonsiirtoon tutkitaan: 4G, 5G, NB-IoT, LoRaWAN, Sigfox, Bluetooth, Wi-Fi, Z-Wave, ZigBee ja WirelessHART. Osana työtä kehitettiin myös ohjelmistoalusta, joka mahdollistaa anturien hallinnan etänä Internetin välityksellä. Alusta on pieni askel kohti digitaalisen kaksosen käytän-nön toteutusta, sillä se mahdollistaa tiedon keräämisen fyysisestä vastinkappaleesta. Sen avulla sensorien lisääminen fyysiseen kaksoseen on helppoa, ja se tukee sekä useita sensorityyppejä että sovelluskerroksen protokollia. Alusta tukee REST API –rajapintaa ja sisältää web-käyttöliittymän

Multi-agent systems to implement industry 4.0 components

The fast-changing market conditions, the increased global competition and the rapid technological developments demand flexible, adaptable and reconfigurable manufacturing systems based on Cyber-Physical Systems (CPS). Aligned with CPS, the adoption of production system architectures is suitable to reduce complexity and achieve interoperability in the industrial applications. In this context, the Reference Architecture Model for Industry 4.0 (RAMI4.0) provides the guidelines to develop Industry 4.0 (I4.0) compliant solutions, considering the existing industrial standards. The so-called I4.0 components implement this model in practice, combining the physical asset with its digital representation, named Asset Administration Shell (AAS). This paper explores the use of Multi-Agent Systems (MAS) to implement the AAS functionalities, taking advantage of their inherits characteristics, e.g., autonomy, intelligence, decentralization and reconfigurability. In this context, the mapping between AAS functionalities and MAS characteristics is provided, as well as the challenges for this implementation. The applicability is illustrated by digitalizing an inspection cell comprising an UR3 robot and several console products by using MAS technology.info:eu-repo/semantics/publishedVersio