RoboCrane: a system for providing a power and a communication link between lunar surface and lunar caves for exploring robots

Lava caves are the result of a geological process related to the cooling of basaltic lava flows. On the Moon, this process may lead to caves several kilometers long and diameters of hundreds of meters. Access to lava tubes can be granted through skylights, a vertical pit between the lava tube and the lunar surface. This represents an outstanding opportunity for long-term missions, for future permanent human settlements, and for accessing pristine samples of lava, secondary minerals and volatiles. Given this, the ESA launched a campaign through the Open Space Innovation Platform calling for ideas that would tackle the many challenges of exploring lava pits. Five projects, including Robocrane, were selected. Solar light and direct line of sight (for communications) with the lunar surface are not available inside lava tubes. This is a problem for any robot (or swarm of robots) exploring the lava tubes. Robocrane tackles both problems by deploying an element (called the Charging head, or CH) at the bottom of the skylight by means of a crane. This CH behaves as a battery charger and a communication relay for the exploring robots. The required energy is extracted from the crane’s solar panel (on the surface) and driven to the bottom of the skylight through an electrical wire running in parallel to the crane hoisting wire. Using a crane allows the system to deal with unstable terrain around the skylight rim and protect the wires from abrasion from the rocky surface and the pit rim. The charger in the CH is wireless so that the charging process can begin as soon as any of the robots get close enough to the CH. This avoids complex and time-consuming docking operations, aggravated by the skylight floor orography. The crane infrastructure can also be used to deploy the exploring robots inside the pit, reducing their design constraints and mass budget, as the robots do not need to implement their own self-deployment system. Finally, RoboCrane includes all the sensors and actuators for remote operation from a ground station. RoboCrane has been designed in a parametric tool so it can be dynamically and rapidly adjusted to input-variable changes, such as the number of exploring robots, their electrical characteristics, and crane reach, etc.Agencia Estatal de Investigación | Ref. RTI2018-099682-A-I0

Design of a Cable-Driven Manipulator for Large-Scale Additive Manufacturing

Additive manufacturing of concrete is a growing field of research, yet current motion platforms do not offer viable routes towards large scale deployable systems. This thesis presents the design and analysis of a novel cable-driven robot for use in large scale additive manufacturing. The system developed, termed SkyBAAM, is designed to be easily deployable to a construction site for on-site additive manufacturing of buildings and other large structures. The design philosophy behind this system is presented. Analysis of this system first explores the kinematics, and stiffness as a function of cable tension. Analysis of the workspace and singularities is also performed, and scaling laws for the system are examined. A prototype system that was built at ORNL is presented, and data from this system shows is suitability for large-scale printing. In order to scale this out to full-size deployment there are, however, challenges associated with scaling and workspace shape that are identified as targets for future research. However, the success of this system demonstrates the feasibility of cable-driven robots for large, deployable additive manufacturing systems

A modular cable robot for inspection and light manipulation on celestial bodies

Planetary exploration has been carried out with solitary probes since the nineteen-sixties; on the other hand, the newly emerging paradigm for robotic exploration shows multi-expertize, complex modular systems as necessary for efficient and thorough activities. In this paper we propose a modular Cable Driven Parallel Robot (CDPR) that is deployed by a rover, which can take advantage of its large workspace for tasks as inspection or light manipulation. While the general deployment procedure is described, focus is given on the CDPR; a model for the pseudostatics of the robot is formulated, as well as an analysis on its modules stability. The workspace is then characterized using appropriate metrics. Results show that a 1 Kg payload for the end-effector is effectively feasible with substantial margin for an equilateral triangular workspace of 10 m side. Finally, several possible practical applications are illustrated

Parallel Manipulators

In recent years, parallel kinematics mechanisms have attracted a lot of attention from the academic and industrial communities due to potential applications not only as robot manipulators but also as machine tools. Generally, the criteria used to compare the performance of traditional serial robots and parallel robots are the workspace, the ratio between the payload and the robot mass, accuracy, and dynamic behaviour. In addition to the reduced coupling effect between joints, parallel robots bring the benefits of much higher payload-robot mass ratios, superior accuracy and greater stiffness; qualities which lead to better dynamic performance. The main drawback with parallel robots is the relatively small workspace. A great deal of research on parallel robots has been carried out worldwide, and a large number of parallel mechanism systems have been built for various applications, such as remote handling, machine tools, medical robots, simulators, micro-robots, and humanoid robots. This book opens a window to exceptional research and development work on parallel mechanisms contributed by authors from around the world. Through this window the reader can get a good view of current parallel robot research and applications

CABLE-BASED METROLOGY SYSTEM FOR SCULPTING ASSISTANCE

ABSTRACT A novel cable-based metrology system is presented wherein six cables are connected in parallel from ground-mounted string pots to the moving object of interest. Cartesian pose can be determined for feedback control and other purposes by reading the lengths of the six cables via the string pots and using closed-form forward pose kinematics. This paper focuses on a sculpting metrology tool, assisting a human artist in generating a piece from a computer model, but applications exist in manufacturing, rapid prototyping, robotics, and automated construction. The proposed real-time cable-based metrology system is less complex and more economical than existing commercial Cartesian metrology technologies

Kinematics and statics of cable-driven parallel robots by interval-analysis-based methods

In the past two decades the work of a growing portion of researchers in robotics focused on a particular group of machines, belonging to the family of parallel manipulators: the cable robots. Although these robots share several theoretical elements with the better known parallel robots, they still present completely (or partly) unsolved issues. In particular, the study of their kinematic, already a difficult subject for conventional parallel manipulators, is further complicated by the non-linear nature of cables, which can exert only efforts of pure traction. The work presented in this thesis therefore focuses on the study of the kinematics of these robots and on the development of numerical techniques able to address some of the problems related to it. Most of the work is focused on the development of an interval-analysis based procedure for the solution of the direct geometric problem of a generic cable manipulator. This technique, as well as allowing for a rapid solution of the problem, also guarantees the results obtained against rounding and elimination errors and can take into account any uncertainties in the model of the problem. The developed code has been tested with the help of a small manipulator whose realization is described in this dissertation together with the auxiliary work done during its design and simulation phases.Negli ultimi decenni il lavoro di una parte sempre maggiore di ricercatori che si occupano di robotica si è concentrato su un particolare gruppo di robot appartenenti alla famiglia dei manipolatori paralleli: i robot a cavi. Nonostante i numerosi studi al riguardo, questi robot presentano ancora oggi numerose problematiche del tutto (o in parte) irrisolte. Lo studio della loro cinematica nello specifico, già complesso per i manipolatori paralleli tradizionali, è ulteriormente complicato dalla natura non lineare dei cavi, i quali possono esercitare sforzi di sola trazione. Il lavoro presentato in questa tesi si concentra dunque sullo studio della cinematica dei robot a cavi e sulla messa a punto di tecniche numeriche in grado di affrontare parte delle problematiche ad essa legate. La maggior parte del lavoro è incentrata sullo sviluppo di una procedura per la soluzione del problema geometrico diretto di un generico manipolatore a cavi basata sull'analisi per intervalli. Questa tecnica di analisi numeirica, oltre a consentire una rapida soluzione del problema, permette di garantire i risultati ottenuti in caso di errori di cancellazione e arrotondamento e consente di considerare eventuali incertezze presenti nel modello del problema. Il codice sviluppato è stato testato attraverso un piccolo prototipo di manipolatore a cavi la cui realizzazione, avvenuta durante il percorso di dottrato, è descritta all'interno dell'elaborato unitamente al lavoro collaterale svolto durante la fase di progettazione e simulazione.Pendant les dernières décennies, le travail d'une partie toujours croissante de chercheurs qui s'occupent de robotique s'est focalisé sur un groupe spécifique de robots qui fait partie de la famille des manipulateurs parallèles: les robots à câbles. Malgré les nombreux études que l'on a consacré à ce sujet, ces robots présentent encore aujourd'hui plusieurs problématiques complètement ou partiellement irrésolues. En particulier l'étude de leur cinématique, qui se révèle déjà complexe pour les manipulateurs parallèles traditionnels, est rendu encore plus compliqué par la nature non linéaire des câbles qui peuvent seulement exercer des efforts de traction. Le travail présenté dans ma thèse concentre donc son attention sur l'étude de la cinématique des robots à câbles et sur la mise au point de techniques numériques capables d'aborder une partie des problématiques liées à cela. La plupart du travail se concentre sur l'élaboration d'un algorithme pour la résolution du problème géométrique direct d'un manipulateur à câbles général qui se fonde sur l'analyse par intervalles. Cette technique d'analyse permet non seulement de résoudre rapidement le problème mais également de garantir les résultats obtenus en cas d'erreur de cancellation et d'arrondi et de prendre en considération les incertitudes éventuellement presentes dans le modèle du problème. Le code développé a été testé grâce à un petit prototype de manipulateur à câbles dont la réalisation, qui a eu lieu pendant le parcours de doctorat, est décrite à l'intérieur du devoir en accord avec la phase de conception du projet et de simulation

Low Mobility Cable Robot with Application to Robotic Warehousing

Cable-based robots consist of a rigid mobile platform connected via flexible links (cables, wires, tendons) to a surrounding static platform. The use of cables simplifies the mechanical structure and reduces the inertia, allowing the mobile platform to reach high motion acceleration in large workspaces. These attributes give, in principle, an advantage over conventional robots used for industrial applications, such as the pick and place of objects inside factories or similar exterior large workspaces. However, unique cable properties involve new theoretical and technical challenges: all cables must be in tension to avoid collapse of the mobile platform. In addition, positive tensions applied to cables may affect the overall stiffness, that is, cable stretch might result in unacceptable oscillations of the mobile platform. Fully constrained cable-based robots can be distinguished from other types of cable-based robots because the motion and force generation of the mobile platform is accomplished by controlling both the cable lengths and the positive cable tensions. Fully constrained cable-based robots depend on actuator redundancy, that is, the addition of one or more actuated cables than end-effector degrees of freedom. Redundancy has proved to be beneficial to expand the workspace, remove some types of singularities, increase the overall stiffness, and support high payloads in several proposed cable-based robot designs. Nevertheless, this strategy demands the development of efficient controller designs for real-time applications. This research deals with the design and control of a fully constrained cable-based parallel manipulator for large-scale high-speed warehousing applications. To accomplish the design of the robot, a well-ordered procedure to analyze the cable tensions, stiffness and workspace will be presented to obtain an optimum structure. Then, the control problem will be investigated to deal with the redundancy solution and all-positive cable tension condition. The proposed control method will be evaluated through simulation and experimentation in a prototype manufactured for testing

Mechatronic design solution for planar overconstrained cable-driven parallel robot

Cable-driven parallel robots (CDPRs) combine the successful features of parallel manipulators with the benefits of cable transmissions. The payload is divided among light extendable cables, resulting in an energy-efficient system that can achieve high end-effector acceleration over a huge workspace. A CDPR is formed by a set of actuation units, and a mobile platform, working as an end-effector (EE). The cables, driven by the actuation units, are guided inside the robot workspace using a guidance system and then connected to the mobile platform. The variation of cable lengths is responsible for the EE displacement throughout the robot workspace. These features result in easily reconfigurable systems where the workspace can be modified by relocating the actuation and guidance units. Nevertheless, the use of CDPRs in industrial environments is still limited, due to the drawbacks of employing flexible cables. Indeed, cables impose unilateral constraints that can only exert tensile forces and, consequently, the EE cannot withstand any arbitrary external action. To enhance the robot’s controllability, CDPRs can be overconstrained by employing a number of cables higher than the degrees of freedom of the EE. This allows cables to pull one against the other and to keep the overall system controllable over a wide range of externally applied loads. In this thesis, an eight-cable, planar, overconstrained CDPR is designed: the robot has the deployable and reconfigurable features required by the task. In particular, this CDPR has its actuation units installed into the EE mobile platform, and the frame anchor points can be rearranged to obtain a discrete reconfiguration. The cable arrangement, location of anchor points and mechanical design have been studied, by implementing a hybrid optimisation procedure. The genetic algorithm is combined with a local minimum optimiser, maximizing the CDPR volume index and deriving a mechanical design for the prototype

Disturbance Robustness Measures and Wrench-Feasible Workspace Generation Techniques for Cable-Driven Robots

Cable robots are a type of robotic manipulator that has recently attracted interest for large workspace manipulation tasks. Cable robots are relatively simple in form, with multiple cables attached to a mobile platform or end-effector. The end-effector is manipulated by motors that can extend or retract the cables. Cable robots have many desirable characteristics, including low inertial properties, high payload-to-weight ratios, potentially vast workspaces, transportability, ease of disassembly/reassembly, reconfigurability and economical construction and maintenance. However, relatively few analytical tools are available for analyzing and designing these manipulators. This thesis focuses on expanding the existing theoretical framework for the design and analysis of cable robots in two areas: disturbance robustness and workspace generation. Underconstrained cable robots cannot resist arbitrary external disturbances acting on the end-effector. Thus a disturbance robustness measure for general underconstrained single-body and multi-body cable robots is presented. This measure captures the robustness of the manipulator to both static and impulsive disturbances. Additionally, a wrench-based method of analyzing cable robots has been developed and is used to formulate a method of generating the Wrench-Feasible Workspace of cable robots. This workspace consists of the set of all poses of the manipulator where a specified set of wrenches (force/moment combinations) can be exerted. For many applications the Wrench-Feasible Workspace constitutes the set of all usable poses. The concepts of robustness and workspace generation are then combined to introduce a new workspace: the Specified Robustness Workspace. This workspace consists of the set of all poses of the manipulator that meet or exceed a specified robustness value.Ph.D.Committee Chair: Dr. Imme Ebert-Uphoff; Committee Member: Dr. Harvey Lipkin; Committee Member: Dr. Jarek Rossignac; Committee Member: Dr. Magnus Egerstedt; Committee Member: Dr. William Singhos