An Advanced Three-Level Active Neutral-Point-Clamped Converter With Improved Fault-Tolerant Capabilities

A resilient fault-tolerant silicon carbide (SiC) three-level power converter topology is introduced based on the traditional active neutral-point-clamped converter. This novel converter topology incorporates a redundant leg to provide fault tolerance during switch open-circuit faults and short-circuit faults. Additionally, the topology is capable of maintaining full output voltage and maximum modulation index in the presence of switch open and short-circuit faults. Moreover, the redundant leg can be employed to share load current with other phase legs to balance thermal stress among semiconductor switches during normal operation. A 25-kW prototype of the novel topology was designed and constructed utilizing 1.2-kV SiC metal-oxide-semiconductor field-effect transistors. Experimental results confirm the anticipated theoretical capabilities of this new three-level converter topology

A survey on capacitor voltage control in neutral-point-clamped multilevel converters

Neutral-point-clamped multilevel converters are currently a suitable solution for a wide range of applications. It is well known that the capacitor voltage balance is a major issue for this topology. In this paper, a brief summary of the basic topologies, modulations, and features of neutral-point-clamped multilevel converters is presented, prior to a detailed description and analysis of the capacitor voltage balance behavior. Then, the most relevant methods to manage the capacitor voltage balance are presented and discussed, including operation in the overmodulation region, at low frequency-modulation indexes, with different numbers of AC phases, and with different numbers of levels. Both open- and closed-loop methods are discussed. Some methods based on adding external circuitry are also presented and analyzed. Although the focus of the paper is mainly DC–AC conversion, the techniques for capacitor voltage balance in DC–DC conversion are discussed as well. Finally, the paper concludes with some application examples benefiting from the presented techniques.Peer ReviewedPostprint (published version

New Topologies and Advanced Control of Power Electronic Converters for Renewable Energy based Microgrids

Solar energy-based microgrids are increasingly promising due to their many features, such as being environmentally friendly and having low operating costs. Power electronic converters, filters, and transformers are the key components to integrate the solar photovoltaic (PV) systems with the microgrids. The power electronic converters play an important role to reduce the size of the filter circuit and eliminate the use of the bulky and heavy traditional power frequency step-up transformer. These power converters also play a vital role to integrate the energy storage systems such as batteries and the superconducting magnetic energy storage (SMES) unit in a solar PV power-based microgrid. However, the performance of these power converters depends upon the switching technique and the power converter configuration. The switching techniques can improve the power quality, i.e. lower total harmonic distortion at the converter output waveform, reduce the converter power loss, and can effectively utilize the dc bus voltage, which helps to improve the power conversion efficiency of the power electronic converter. The power converter configuration can reduce the size of the power converter and make the power conversion system more efficient. In addition to the advanced switching technique, a supervisory control can also be integrated with these power converters to ensure the optimal power flow within the microgrid. First, this thesis reviews different existing power converter topologies with their switching techniques and control strategies for the grid integration of solar PV systems. To eliminate the use of the bulky and heavy line frequency step-up transformer to integrate solar PV systems to medium voltage grids, the high frequency magnetic linkbased medium voltage power converter topologies are discussed and compared based on their performance parameters. Moreover, switching and conduction losses are calculated to compare the performance of the switching techniques for the magnetic-linked power converter topologies. In this thesis, a new pulse width modulation technique has been proposed to integrate the SMES system with the solar PV system-based microgrid. The pulse width modulation technique is designed to provide reactive power into the network in an effective way. The modulation technique ensures lower total harmonic distortion (THD), lower switching loss, and better utilization of dc-bus voltage. The simulation and experimental results show the effectiveness of the proposed pulse width modulation technique. In this thesis, an improved version of the previously proposed switching technique has been designed for a transformer-less PV inverter. The improved switching technique can ensure effective active power flow into the network. A new switching scheme has been proposed for reactive power control to avoid unnecessary switching faced by the traditional switching technique in a transformer-less PV inverter. The proposed switching technique is based on the peak point value of the grid current and ensures lower switching loss compared to other switching techniques. In this thesis, a new magnetic-linked multilevel inverter has been designed to overcome the issues faced by the two-level inverters and traditional multilevel inverters. The proposed multilevel inverter utilizes the same number of electronic switches but fewer capacitors compared to the traditional multilevel inverters. The proposed multilevel inverter solves the capacitor voltage balancing and utilizes 25% more of the dc bus voltage compared to the traditional multilevel inverter, which reduces the power rating of the dc power source components and also extends the input voltage operating range of the inverter. An improved version magnetic-linked multilevel inverter is proposed in this thesis with a model predictive control technique. This multilevel inverter reduces both the number of switches and capacitors compared to the traditional multilevel inverter. This multilevel inverter also solves the capacitor voltage balancing issue and utilizes 50% more of the dc bus voltage compared to the traditional multilevel inverter. Finally, an energy management system has been designed for the developed power converter and control to achieve energy resiliency and minimum operating cost of the microgrid. The model predictive control-based energy management system utilizes the predicted load data, PV insolation data from web service, electricity price data, and battery state of charge data to select the battery charging and discharging pattern over the day. This model predictive control-based supervisory control with the advanced power electronic converter and control makes the PV energy-based microgrid more efficient and reliable

Advanced Silicon Carbide Based Fault-Tolerant Multilevel Converters

The number of safety-critical loads in electric power areas have been increasing drastically in the last two decades. These loads include the emerging more-electric aircraft (MEA), uninterruptible power supplies (UPS), high-power medical instruments, electric and hybrid electric vehicles (EV/HEV) and ships for military use, electric space rovers for space exploration and the like. This dissertation introduces two novel fault-tolerant three-level power converter topologies, named advanced three-level active neutral point clamped converter (A3L-ANPC) and advanced three-level active T-Type (A3L-ATT) converter. The goal of these converters is to increase the reliability of multilevel power converters used in safety-critical applications.These new fault-tolerant multilevel power converters are derived from the conventional ANPC and T-Type converter topologies. The topologies has significantly improved the fault-tolerant capability under any open circuit or certain short-circuit faults in the power semiconductor devices. In addition, under healthy conditions, the redundant phase leg can be utilized to share overload current with other main legs, which enhances the overload capability of the converter. The conduction losses in the power devices can be reduced by sharing the load current with the redundant leg. Moreover, unlike other existing fault-tolerant power converters in the literature, full output voltages can be always obtained during fault-tolerant operation. Experimental prototypes of both the A3L-ANPC and A3L-ATT converters were built based on Silicon Carbide (SiC) MOSFETs. Experimental results confirmed the anticipated performance of the novel three-level converter topologies.SiC MOSFET technology is at the forefront of significant advances in electric power conversion. SiC MOSFETs switch significantly faster than the conventional Silicon counterparts resulting in power converters with higher efficiency and increased switching frequencies. Low switching losses are one of the key characteristics of SiC technology. In this dissertation, hard and soft switching losses of a high power SiC MOSFET module are measured and characterized at different voltage and current operating points to determine the maximum operating frequency of the module. The purpose of characterizing the SiC MOSFET module is to determine the feasibility of very high frequency (200kHz-1MHz) power conversion which may not be possible to be implemented in the conventional Silicon based high power conversion. The results show that higher switching frequencies are achievable with soft switching techniques in high power converters

Hybrid Multilevel Converters with Internal Cascaded/Paralleled Structures for MV Electric Aircraft Applications

Using on-board medium voltage (MV) dc distribution system has been a megatrend for next-generation electric aircraft systems due to its ability to enable a significant system mass reduction. In addition, it makes electric propulsion more feasible using MV power electronic converters. To develop high-performance high-density MV power converters, the emerging silicon carbide (SiC) devices are more attractive than their silicon (Si) counterparts, since the fast switch frequency brought by the SiC can effectively reduce the volume and weight of the filter components and thus increase the converter power density. From the converter topology perspective, with the MV dc distribution, the state-of-the-art two-level converters are no longer suitable for next-generation electric aircraft system due to the excessive dv/dt and high voltage stress across the power devices.To address these issues while still maintaining cost-effectiveness, this work demonstrates a megawatt-scale MV seven-level (7-L) Si/SiC hybrid converter prototype implemented by active-neutral-point-clamped (ANPC) converter and H-bridges which is called ANPC-H converter in this work, and a MV five-level (5-L) Si/SiC hybrid ANPC converter prototype, which are hybrid multilevel converters with internal cascaded and paralleled structures, respectively. Using multilevel circuit topology, the voltage stress across the devices and converter output voltage dv/dt are reduced. The tradeoff between the system cost and efficiency was addressed by the adoption of the Si/SiC hybrid configuration with optimized modulation strategies. Comprehensive design and evaluation of the full-scale prototypes are elaborated, including the low-inductance busbar designs, power converter architecture optimization and system integration. To control the 7-L Si/SiC hybrid ANPC-H converter prototype, a low computational burden space-vector-modulation (SVM) with common-mode voltage reduction feature is proposed to fully exploit the benefits of 7-L Si/SiC hybrid ANPC-H converter. To further reduce the converter losses and simplify control algorithm, an active hybrid modulation is proposed in this work by applying low frequency modulation in Si cells and high frequency modulation in SiC cells, thus the control framework is simplified from the 7-L SVM to a three-level SVM. To control the 5-L Si/SiC hybrid ANPC converter prototype to overall loss minimization, the low frequency modulation and high frequency modulation are also adopted for Si cells and SiC cells respectively in 5-L Si/SiC hybrid ANPC converter prototype. Compared to the SVM-based hybrid modulation in 7-L ANPC-H converter, the hybrid modulation for 5-L hybrid ANPC adopts a simpler carrier-phase-shifted pulse width modulation for its inner-paralleled high frequency SiC cells, which extensively suppresses harmonics caused by high frequency switching. With the proposed modulation strategies, extensive simulation and experimental results are provided to evaluate the performance of each power stage and the full converter assembly in both the steady-state operation and variable frequency operations of the demonstrated hybrid converters

Hybrid Multilevel Converters with Internal Cascaded/Paralleled Structures for MV Electric Aircraft Applications

Using on-board medium voltage (MV) dc distribution system has been a megatrend for next-generation electric aircraft systems due to its ability to enable a significant system mass reduction. In addition, it makes electric propulsion more feasible using MV power electronic converters. To develop high-performance high-density MV power converters, the emerging silicon carbide (SiC) devices are more attractive than their silicon (Si) counterparts, since the fast switch frequency brought by the SiC can effectively reduce the volume and weight of the filter components and thus increase the converter power density. From the converter topology perspective, with the MV dc distribution, the state-of-the-art two-level converters are no longer suitable for next-generation electric aircraft system due to the excessive dv/dt and high voltage stress across the power devices.To address these issues while still maintaining cost-effectiveness, this work demonstrates a megawatt-scale MV seven-level (7-L) Si/SiC hybrid converter prototype implemented by active-neutral-point-clamped (ANPC) converter and H-bridges which is called ANPC-H converter in this work, and a MV five-level (5-L) Si/SiC hybrid ANPC converter prototype, which are hybrid multilevel converters with internal cascaded and paralleled structures, respectively. Using multilevel circuit topology, the voltage stress across the devices and converter output voltage dv/dt are reduced. The tradeoff between the system cost and efficiency was addressed by the adoption of the Si/SiC hybrid configuration with optimized modulation strategies. Comprehensive design and evaluation of the full-scale prototypes are elaborated, including the low-inductance busbar designs, power converter architecture optimization and system integration. To control the 7-L Si/SiC hybrid ANPC-H converter prototype, a low computational burden space-vector-modulation (SVM) with common-mode voltage reduction feature is proposed to fully exploit the benefits of 7-L Si/SiC hybrid ANPC-H converter. To further reduce the converter losses and simplify control algorithm, an active hybrid modulation is proposed in this work by applying low frequency modulation in Si cells and high frequency modulation in SiC cells, thus the control framework is simplified from the 7-L SVM to a three-level SVM. To control the 5-L Si/SiC hybrid ANPC converter prototype to overall loss minimization, the low frequency modulation and high frequency modulation are also adopted for Si cells and SiC cells respectively in 5-L Si/SiC hybrid ANPC converter prototype. Compared to the SVM-based hybrid modulation in 7-L ANPC-H converter, the hybrid modulation for 5-L hybrid ANPC adopts a simpler carrier-phase-shifted pulse width modulation for its inner-paralleled high frequency SiC cells, which extensively suppresses harmonics caused by high frequency switching. With the proposed modulation strategies, extensive simulation and experimental results are provided to evaluate the performance of each power stage and the full converter assembly in both the steady-state operation and variable frequency operations of the demonstrated hybrid converters

Common-Mode Voltage Elimination in Multilevel Power Inverter-Based Motor Drive Applications

[EN] The industry and academia are focusing their efforts on finding more efficient and reliable electrical machines and motor drives. However, many of the motors driven by pulse-width modulated converters face the recurring problem of common-mode voltage (CMV). In fact, this voltage leads to other problems such as bearing breakdown, deterioration of the stator winding insulation and electromagnetic interferences (EMI) that can affect the lifespan and correct operation of the motors. In this sense, multilevel converters have proven to be a useful tool for solving these problems and mitigating CMV over the past few decades. Among other reasons, because they provide additional degrees of freedom when comparing with two-level converters. However, although there are several proposals in the scientific literature on this topic, no complete information has been reviewed about the CMV issues and the different multilevel alternatives that can be used to solve it. In this context, the objective of this work is to determine how multilevel power converters provide additional degrees of freedom to make the reduction of the CMV possible by using specific modulation techniques, making it easier for engineers and scientists in this field to find solutions to this problem. This document consists of a descriptive study that collects the strengths and weaknesses of most important multilevel power converters, with special emphasis on how CMV affects each of them. In addition, the differences of modulation techniques aimed to the CMV reduction are explained in terms of output voltage, operating linear range, and generated CMV. Considering this last, it is recommended to use those modulation techniques that allow the generation of CMV levels of 0 V in order to be able to completely eliminate said voltage.This work was supported in part by the Government of the Basque Country within the Fund for Research Groups of the Basque University System under Grant IT978-16; in part by the Research Program ELKARTEK under Project ENSOL2-KK-2020/00077; in part by the Secretaria d'Universitats i Recerca del Departament d'Empresa i Coneixement de la Generalitat de Catalunya; in part by the Ministerio de Ciencia, Innovacion y Universidades of Spain under Project PID2019-111420RB-I00 and Project PID2020-115126RB-I00; and in part by the FEDER Funds

Common-mode voltage elimination in multilevel power inverter-based motor drive applications

The industry and academia are focusing their efforts on finding more efficient and reliable electrical machines and motor drives. However, many of the motors driven by pulse-width modulated converters face the recurring problem of common-mode voltage (CMV). In fact, this voltage leads to other problems such as bearing breakdown, deterioration of the stator winding insulation and electromagnetic interferences (EMI) that can affect the lifespan and correct operation of the motors. In this sense, multilevel converters have proven to be a useful tool for solving these problems and mitigating CMV over the past few decades. Among other reasons, because they provide additional degrees of freedom when comparing with two-level converters. However, although there are several proposals in the scientific literature on this topic, no complete information has been reviewed about the CMV issues and the different multilevel alternatives that can be used to solve it. In this context, the objective of this work is to determine how multilevel power converters provide additional degrees of freedom to make the reduction of the CMV possible by using specific modulation techniques, making it easier for engineers and scientists in this field to find solutions to this problem. This document consists of a descriptive study that collects the strengths and weaknesses of most important multilevel power converters, with special emphasis on how CMV affects each of them. In addition, the differences of modulation techniques aimed to the CMV reduction are explained in terms of output voltage, operating linear range, and generated CMV. Considering this last, it is recommended to use those modulation techniques that allow the generation of CMV levels of 0 V in order to be able to completely eliminate said voltage.This work was supported in part by the Government of the Basque Country within the Fund for Research Groups of the Basque University System under Grant IT978-16; in part by the Research Program ELKARTEK under Project ENSOL2-KK-2020/00077; in part by the Secretaria d’Universitats i Recerca del Departament d’Empresa i Coneixement de la Generalitat de Catalunya; in part by the Ministerio de Ciencia, Innovacion y Universidades of Spain under Project PID2019-111420RB-I00 and Project PID2020-115126RB-I00; and in part by the FEDER Funds.Peer ReviewedPostprint (author's final draft