Accelerated artificial neural networks on FPGA for fault detection in automotive systems

Modern vehicles are complex distributed systems with critical real-time electronic controls that have progressively replaced their mechanical/hydraulic counterparts, for performance and cost benefits. The harsh and varying vehicular environment can induce multiple errors in the computational/communication path, with temporary or permanent effects, thus demanding the use of fault-tolerant schemes. Constraints in location, weight, and cost prevent the use of physical redundancy for critical systems in many cases, such as within an internal combustion engine. Alternatively, algorithmic techniques like artificial neural networks (ANNs) can be used to detect errors and apply corrective measures in computation. Though adaptability of ANNs presents advantages for fault-detection and fault-tolerance measures for critical sensors, implementation on automotive grade processors may not serve required hard deadlines and accuracy simultaneously. In this work, we present an ANN-based fault-tolerance system based on hybrid FPGAs and evaluate it using a diesel engine case study. We show that the hybrid platform outperforms an optimised software implementation on an automotive grade ARM Cortex M4 processor in terms of latency and power consumption, also providing better consolidation

Meta-heuristic algorithms in car engine design: a literature survey

Meta-heuristic algorithms are often inspired by natural phenomena, including the evolution of species in Darwinian natural selection theory, ant behaviors in biology, flock behaviors of some birds, and annealing in metallurgy. Due to their great potential in solving difficult optimization problems, meta-heuristic algorithms have found their way into automobile engine design. There are different optimization problems arising in different areas of car engine management including calibration, control system, fault diagnosis, and modeling. In this paper we review the state-of-the-art applications of different meta-heuristic algorithms in engine management systems. The review covers a wide range of research, including the application of meta-heuristic algorithms in engine calibration, optimizing engine control systems, engine fault diagnosis, and optimizing different parts of engines and modeling. The meta-heuristic algorithms reviewed in this paper include evolutionary algorithms, evolution strategy, evolutionary programming, genetic programming, differential evolution, estimation of distribution algorithm, ant colony optimization, particle swarm optimization, memetic algorithms, and artificial immune system

Intelligent fault detection and classification based on hybrid deep learning methods for Hardware-in-the-Loop test of automotive software systems

Hardware-in-the-Loop (HIL) has been recommended by ISO 26262 as an essential test bench for determining the safety and reliability characteristics of automotive software systems (ASSs). However, due to the complexity and the huge amount of data recorded by the HIL platform during the testing process, the conventional data analysis methods used for detecting and classifying faults based on the human expert are not realizable. Therefore, the development of effective means based on the historical data set is required to analyze the records of the testing process in an efficient manner. Even though data-driven fault diagnosis is superior to other approaches, selecting the appropriate technique from the wide range of Deep Learning (DL) techniques is challenging. Moreover, the training data containing the automotive faults are rare and considered highly confidential by the automotive industry. Using hybrid DL techniques, this study proposes a novel intelligent fault detection and classification (FDC) model to be utilized during the V-cycle development process, i.e., the system integration testing phase. To this end, an HIL-based real-time fault injection framework is used to generate faulty data without altering the original system model. In addition, a combination of the Convolutional Neural Network (CNN) and Long Short-Term Memory (LSTM) is employed to build the model structure. In this study, eight types of sensor faults are considered to cover the most common potential faults in the signals of ASSs. As a case study, a gasoline engine system model is used to demonstrate the capabilities and advantages of the proposed method and to verify the performance of the model. The results prove that the proposed method shows better detection and classification performance compared to other standalone DL methods. Specifically, the overall detection accuracies of the proposed structure in terms of precision, recall and F1-score are 98.86%, 98.90% and 98.88%, respectively. For classification, the experimental results also demonstrate the superiority under unseen test data with an average accuracy of 98.8%

GRU-based denoising autoencoder for detection and clustering of unknown single and concurrent faults during system integration testing of automotive software systems

Recently, remarkable successes have been achieved in the quality assurance of automotive software systems (ASSs) through the utilization of real-time hardware-in-the-loop (HIL) simulation. Based on the HIL platform, safe, flexible and reliable realistic simulation during the system development process can be enabled. However, notwithstanding the test automation capability, large amounts of recordings data are generated as a result of HIL test executions. Expert knowledge-based approaches to analyze the generated recordings, with the aim of detecting and identifying the faults, are costly in terms of time, effort and difficulty. Therefore, in this study, a novel deep learning-based methodology is proposed so that the faults of automotive sensor signals can be efficiently and automatically detected and identified without human intervention. Concretely, a hybrid GRU-based denoising autoencoder (GRU-based DAE) model with the k-means algorithm is developed for the fault-detection and clustering problem in sequential data. By doing so, based on the real-time historical data, not only individual faults but also unknown simultaneous faults under noisy conditions can be accurately detected and clustered. The applicability and advantages of the proposed method for the HIL testing process are demonstrated by two automotive case studies. To be specific, a high-fidelity gasoline engine and vehicle dynamic system along with an entire vehicle model are considered to verify the performance of the proposed model. The superiority of the proposed architecture compared to other autoencoder variants is presented in the results in terms of reconstruction error under several noise levels. The validation results indicate that the proposed model can perform high detection and clustering accuracy of unknown faults compared to stand-alone techniques

The application of black box models to combustion processes in the internal combustion engine

The internal combustion engine has been under considerable pressure during the last few years. The publics growing sensitivity for emissions and resource wastage have led to increasingly stringent legislation. Engine manufacturers need to invest significant monetary funds and engineering resources in order to meet the designated regulations. In recent years, reductions in emissions and fuel consumption could be achieved with advanced engine technologies such as exhaust gas recirculation (EGR), variable geometry turbines (VGT), variable valve trains (VVT), variable compression ratios (VCR) or extended aftertreatment systems such as diesel particulate filters (DPF) or NOx traps or selective catalytic reduction (SCR) implementations. These approaches are characterised by a highly non-linear behaviour with an increasing demand for close-loop control. In consequence, successful controller design becomes an important part of meeting legislation requirements and acceptable standards. At the same time, the close-loop control requires additional monitoring information and, especially in the field of combustion control, this is a challenging task. Existing sensors in heavy-duty diesel applications for incylinder pressure detection enable the feedback of combustion conditions. However, high maintenance costs and reliability issues currently cancel this method out for mass-production vehicles. Methods of in-cylinder condition reconstruction for real-time applications have been presented over the last few decades. The methodical restrictions of these approaches are proving problematic. Hence, this work presents a method utilising artificial neural networks for the prediction of combustion-related engine parameters. The application of networks for the prediction of parameters such as emission formations of NOx and Particulate Matters will be shown initially. This thesis shows the importance of correct training and validation data choice together with a comprehensive network input set. In addition, an application of an efficient and accurate plant model as a support tool for an engine fuel-path controller is presented together with an efficient test data generation method. From these findings, an artificial neural network structure is developed for the prediction of in-cylinder combustion conditions. In-cylinder pressure and temperature provide valuable information about the combustion efficiency and quality. This work presents a structure that can predict these parameters from other more simple measurable variables within the engine auxiliaries. The structure is tested on data generated from a GT-Power simulation model and with a Caterpillar C6.6 heavy-duty diesel engine

Overview of modern contributions in vehicle noise and vibration refinement with special emphasis on diagnostics

U ovom radu prikazana su određena razmatranja vezana za karakteristike buke i vibracija savremenih motornih vozila. Pored naučnog, problematika se razmatra i sa praktičnog aspekta u cilju struktuiranja potrebnih znanja, neophodnih za pravilnu dijagnostiku problema. Takođe se razmatraju napredne analize signala buke i vibracija. Ova sinergija naučnog i praktičnog pristupa predstavlja osnovu za dalja napredna istraživanja.This paper presents certain considerations related to noise, vibration and harshness issues on modern motor vehicles. The first, practical aspect was used toward structuring of the acquired knowledge and relationships, required for proper problem diagnosis. On the other hand, advanced signal analyses are considered. The influence on human body is processed and certain noise and vibration analyzers are presented. This synergy of scientific and applicative approach represents a basis for further research related to this important automotive branch