Análise e projeto de conversores para acionamento de painéis de LED orgânico de baixa potência alimentados por rede elétrica CA

This work presents some converter topologies aimed to drive an organic light emitting diode (OLED) panel from the AC power grid. The main objective of this work was to develop a converter that can supply power to this kind of load, properly meeting the requirements described in the current standards. Also, the driver should be compact, lightweight and present a slim profile. The system was designed with switching frequencies higher than 100 kHz aiming the size reduction of the magnetic components. Moreover, topologies were analyzed with high step-down characteristic to proper deal with the voltage level of the power grid of 127 VRMS (180 V peak to peak) and the panel rated voltage (21 V), with the capability of current regulation as well, thus allowing for luminosity control. By using a digital simulation, it was possible to evaluate the application of different converters such as the buck-boost/buck two-stage topology, an integrated double buck with tapped inductor and a conventional integrated double buck topology for power factor correction and current regulation. A prototype of na integrated double buck converter designed to supply an output power of 10 W was implemented in the laboratory, whose results are compared to the theoretical data, yielding a driver with high power factor, low harmonic distortion with up to 79 % efficiency.Este trabalho apresenta um estudo topológico, envolvendo conversores estáticos com modulação por largura de pulso (PWM) orientados ao acionamento de painéis baseados em diodos orgânicos emissores de luz (OLEDs) conectados à rede elétrica CA. O objetivo principal do estudo é desenvolver um conversor capaz de fornecer energia à carga OLED, atendendo adequadamente aos requisitos descritos nas normas vigentes. Além disso, é interessante que o conversor seja compacto, leve e que, assim como os painéis,apresente um perfil delgado. Foram utilizadas frequências de comutação elevadas, buscando a redução de volume, principalmente nos componentes magnéticos. Também foram empregadas topologias com alta capacidade abaixadora para reduzir o nível de tensão da rede elétrica de 127 VRMS (180 V de pico a pico) para a tensão nominal do painel (21 V), além do controle da corrente de saída, permitindo a regulação da intensidade luminosa da luminária. Com o apoio de simulações computacionais, foi possível avaliar diferentes conversores, como os de estágios integrados, de dois estágios, com indutor com derivação, além de outras alternativas para correção do fator de potência e regulação de corrente. Um protótipo baseado no conversor duplo buck integrado de 10 W foi desenvolvido para exemplificar a viabilidade da proposta, consistindo num circuito compacto de elevado fator de potência, baixa distorção harmônica e eficiência de até 79 %.CAPES - Coordenação de Aperfeiçoamento de Pessoal de Nível Superio

Novel Offline Switched Mode Power Supplies for Solid State Lighting Applications

In recent years, high brightness light emitting diodes (HBLEDs) have increasingly attracted the interest of both industrial manufacturers and academic research community. Among the several aspects that make LED technology so attractive, the most appreciated characteristics are related to their robustness, high efficiency, small size, easy dimming capability, long lifetime, very short switch-on/switch-off times and mercury free manufacturing. Even if all such qualities would seem to give to solid state lighting a clear advantage over all the other kinds of competing technologies, the issues deriving from the need of LED technology improvement, on one hand, and of the development of suitable electronic ballasts to properly drive such solid state light sources, on the other, have so far hindered the expected practical applications. The latter problem, in particular, is nowadays considered the main bottleneck in view of a widespread diffusion of solid state technology in the general lighting market, as a suitable replacement of the still dominant solutions, namely halogen and fluorescent lamps. In fact, if it is true that some aspects of the devices’ technology (e.g. temperature dependent performance, light quality, efficiency droop, high price per lumen, etc…) still need further improvements, it is now generally recognized that one of the key requirements, for a large scale spread of solid state lighting, is the optimization of the driver. In particular, the most important specifications for a LED lamp ballast are: high reliability and efficiency, high power factor, output current regulation, dimming capability, low cost and volume minimization (especially in domestic general lighting applications). From this standpoint, the main goal is, therefore, to find out simple switched mode power converter topologies, characterized by reduced component count and low current/voltage stresses, that avoid the use of short lifetime devices like electrolytic capacitors. Moreover, if compactness is a major issue, also soft switching capability becomes mandatory, in order to enable volume minimization of the reactive components by increasing the switching frequency in the range of the hundreds of kHz without significantly affecting converter’s efficiency. It is worth mentioning that, in order to optimize HBLED operation, also other matters, like the lamp thermal management concern, should be properly addressed in order to minimize the stress suffered by the light emitting devices and, consequently, the deterioration of the light quality and of the expected lamp lifetime. However, being this work focused on the issues related to the research of innovative driving solutions, the aforementioned thermal management problems, as also all the topics related to the improvement of solid state devices’ technology, will be left aside. The main goal of the work presented in this thesis is, indeed, to find out, analyze and optimize new suitable topologies, capable of matching the previously described specifications and also of successfully facing the many challenges dictated by the future of general lighting. First of all, a general overview of solid state lighting features, of the state of the art of lighting market and of the main LED driving issues will be provided. After this first introduction, the offline driving concern will be extensively discussed and different ways of approaching the problem, depending on the specific application considered, will be described. The first kind of approach investigated is based on the use of a simple structure relying on a single power conversion stage, capable of concurrently ensuring: compliance with the standards limiting the input current harmonics, regulation of the load current and also galvanic isolation. The constraints deriving from the need to fulfil the EN 61000-3-2 harmonics standard requirements, when using such kind of solution for low power (<15W) LED driving purposes, will be extensively discussed. A low cost, low component count, high switching frequency converter, based on the asymmetrical half bridge flyback topology, has been studied, developed and optimized. The simplicity and high compactness, characterizing this solution, make it a very good option for CFL and bulb replacement applications, in which volume minimization is mandatory in order to reach the goal of placing the whole driving circuitry in the standard E27 sockets. The analysis performed will be presented, together with the design procedure, the simulation outcomes and the different control and optimization techniques that were studied, implemented and tested on the converter's laboratory prototype. Another interesting approach, that will be considered, is based on the use of integrated topologies in which two different power conversion stages are merged by sharing the same power switch and control circuitry. In the resulting converter, power factor correction and LED current regulation are thus performed by two combined semi-stages in which both the input power and the output current have to be managed by the same shared switch. Compared with a conventional two-stages configuration, lower circuit complexity and cost, reduced component count and higher compactness can be achieved through integration, at cost of increased stress levels on the power switch and of losing a degree of freedom in converter design. Galvanic isolation can be provided or not depending on the topologies selected for integration. If non-isolated topologies are considered for both semi-stages, the user safety has to be guaranteed by assuring mechanical isolation throughout the LED lamp case. The issue, deriving from the need of smoothing the pulsating power absorbed from the line while avoiding the use of short lifetime electrolytic capacitors, will be addressed. A set of integrated topologies, used as HBLED lamp power supplies, will be investigated and a generalized analysis will be presented. Their input line voltage ripple attenuation capability will be examined and a general design procedure will be described. Moreover, a novel integrated solution, based on the use of a double buck converter, for an about 15W rated down-lighting application will be presented. The analysis performed, together with converter design and power factor correction concerns will be carefully discussed and the main outcomes of the tests performed at simulation level will be provided. The last kind of approach to be discussed is based on a multi-stage structure that results to be a suitable option for medium power applications, like street lighting, in which compactness is not a major concern. By adopting such kind of solution it is, indeed, possible to optimize converter’s behavior both on line and on load side, thereby guaranteeing both an effective power factor correction at the input and proper current regulation and dimming capability at the output. Galvanic isolation can be provided either by the input or the output stage, resulting in a standard two stage configuration, or by an additional intermediate isolated DC-DC stage (operating in open loop with a constant input/output voltage conversion ratio) that namely turns the AC/DC converter topology into a three stage configuration. The efficiency issue, deriving from the need of multiple energy processing along the path between the utility grid and the LED load, can be effectively addressed thanks to the high flexibility guaranteed by this structure that, relaxing the design constraint, allows to easily optimize each stage. A 150W nominal power rated ballast for street solid state lighting applications, based on the latter (three stage) topology, has been investigated. The analysis performed, the design procedure and the simulations outcomes will be carefully described, as well as the experimental results of the tests made on the implemented laboratory prototype

Steady State And Dynamic Analysis And Optimization Of Single-stage Power Factor Correction Converters

With the increased interest in applying Power Factor Correction (PFC) to off-line AC-DC converters, the field of integrated, single-stage PFC converter development has attracted wide attention. Considering the tens of millions of low-to-medium power supplies manufactured each year for today\u27s rechargeable equipment, the expected reduction in cost by utilizing advanced technologies is significant. To date, only a few single-stage topologies have made it to the market due to the inherit limitations in this structure. The high voltage and current stresses on the components led to reduced efficiency and an increased failure rate. In addition, the component prices tend to increase with increased electrical and thermal requirements, jeopardizing the overarching goal of price reduction. The absence of dedicated control circuitry for each stage complicates the power balance in these converters, often resulting in an oversized bus capacitance. These factors have impeded widespread acceptance of these new techniques by manufacturers, and as such single stage PFC has remained largely a drawing board concept. This dissertation will present an in-depth study of innovative solutions that address these problems directly, rather than proposing more topologies with the same type of issues. The direct energy transfer concept is analyzed and presented as a promising solution for the majority of the single-stage PFC converter limitations. Three topologies are presented and analyzed based on this innovative structure. To complete the picture, the dynamics of a variety of single-stage converters can be analyzed using a proposed switched transformer model