Curve-guided 5-axis CNC flank milling of free-form surfaces using custom-shaped tools

A new method for 5-axis flank milling of free-form surfaces is proposed. Existing flank milling path-planning methods typically use on-market milling tools whose shape is cylindrical or conical, and is therefore not well-suited for meeting fine tolerances for manufacturing of benchmark free-form surfaces like turbine blades, gears, or blisks. In contrast, our optimization-based framework incorporates the shape of the tool into the optimization cycle and looks not only for the milling paths, but also for the shape of the tool itself. Given a free-form reference surface and a guiding path that roughly indicates the motion of the milling tool, tangential movability of quadruplets of spheres centered along a straight line is analyzed to indicate possible shapes and their motions. This results in $G^1$ Hermite data in the space of rigid body motions that are interpolated and further optimized, both in terms of the motion and the shape of the milling tool itself. We demonstrate our algorithm on synthetic free-form surfaces and industrial benchmark datasets, showing that the use of custom-shaped tools is capable of meeting fine industrial tolerances and outperforms the use of classical, on-market tools.RYC-2017-2264

Medial axis transforms yielding rational envelopes

Minkowski Pythagorean hodograph (MPH) curves provide a means for representing domains with rational boundaries via the medial axis transform. Based on the observation that MPH curves are not the only curves that yield rational envelopes, we define and study rational envelope (RE) curves that generalise MPH curves while maintaining the rationality of their associated envelopes. To demonstrate the utility of RE curves, we design a simple interpolation algorithm using RE curves, which is in turn used to produce rational surface blends between canal surfaces. Additionally, we initiate the study of rational envelope surfaces as a surface analogy to RE curves. (C) 2016 Elsevier B.V. All rights reserved

Differential equation-based shape interpolation for surface blending and facial blendshapes.

Differential equation-based shape interpolation has been widely applied in geometric modelling and computer animation. It has the advantages of physics-based, good realism, easy obtaining of high- order continuity, strong ability in describing complicated shapes, and small data of geometric models. Among various applications of differential equation-based shape interpolation, surface blending and facial blendshapes are two active and important topics. Differential equation-based surface blending can be time-independent and time-dependent. Existing differential equation-based surface blending only tackles time-dependen