Microstructural enrichment functions based on stochastic Wang tilings

This paper presents an approach to constructing microstructural enrichment functions to local fields in non-periodic heterogeneous materials with applications in Partition of Unity and Hybrid Finite Element schemes. It is based on a concept of aperiodic tilings by the Wang tiles, designed to produce microstructures morphologically similar to original media and enrichment functions that satisfy the underlying governing equations. An appealing feature of this approach is that the enrichment functions are defined only on a small set of square tiles and extended to larger domains by an inexpensive stochastic tiling algorithm in a non-periodic manner. Feasibility of the proposed methodology is demonstrated on constructions of stress enrichment functions for two-dimensional mono-disperse particulate media.Comment: 27 pages, 12 figures; v2: completely re-written after the first revie

A jigsaw puzzle framework for homogenization of high porosity foams

An approach to homogenization of high porosity metallic foams is explored. The emphasis is on the \Alporas{} foam and its representation by means of two-dimensional wire-frame models. The guaranteed upper and lower bounds on the effective properties are derived by the first-order homogenization with the uniform and minimal kinematic boundary conditions at heart. This is combined with the method of Wang tilings to generate sufficiently large material samples along with their finite element discretization. The obtained results are compared to experimental and numerical data available in literature and the suitability of the two-dimensional setting itself is discussed.Comment: 11 pages, 7 figures, 3 table

Modular-topology optimization of structures and mechanisms with free material design and clustering

Topology optimization of modular structures and mechanisms enables balancing the performance of automatically-generated individualized designs, as required by Industry 4.0, with enhanced sustainability by means of component reuse. For optimal modular design, two key questions must be answered: (i) what should the topology of individual modules be like and (ii) how should modules be arranged at the product scale? We address these challenges by proposing a bi-level sequential strategy that combines free material design, clustering techniques, and topology optimization. First, using free material optimization enhanced with post-processing for checkerboard suppression, we determine the distribution of elasticity tensors at the product scale. To extract the sought-after modular arrangement, we partition the obtained elasticity tensors with a novel deterministic clustering algorithm and interpret its outputs within Wang tiling formalism. Finally, we design interiors of individual modules by solving a single-scale topology optimization problem with the design space reduced by modular mapping, conveniently starting from an initial guess provided by free material optimization. We illustrate these developments with three benchmarks first, covering compliance minimization of modular structures, and, for the first time, the design of non-periodic compliant modular mechanisms. Furthermore, we design a set of modules reusable in an inverter and in gripper mechanisms, which ultimately pave the way towards the rational design of modular architectured (meta)materials.Comment: 30 page