Heuristic Solutions for Loading in Flexible Manufacturing Systems

Production planning in flexible manufacturing system deals with the efficient organization of the production resources in order to meet a given production schedule. It is a complex problem and typically leads to several hierarchical subproblems that need to be solved sequentially or simultaneously. Loading is one of the planning subproblems that has to addressed. It involves assigning the necessary operations and tools among the various machines in some optimal fashion to achieve the production of all selected part types. In this paper, we first formulate the loading problem as a 0-1 mixed integer program and then propose heuristic procedures based on Lagrangian relaxation and tabu search to solve the problem. Computational results are presented for all the algorithms and finally, conclusions drawn based on the results are discussed

Algorithms for the continuous nonlinear resource allocation problem---new implementations and numerical studies

Patriksson (2008) provided a then up-to-date survey on the continuous,separable, differentiable and convex resource allocation problem with a single resource constraint. Since the publication of that paper the interest in the problem has grown: several new applications have arisen where the problem at hand constitutes a subproblem, and several new algorithms have been developed for its efficient solution. This paper therefore serves three purposes. First, it provides an up-to-date extension of the survey of the literature of the field, complementing the survey in Patriksson (2008) with more then 20 books and articles. Second, it contributes improvements of some of these algorithms, in particular with an improvement of the pegging (that is, variable fixing) process in the relaxation algorithm, and an improved means to evaluate subsolutions. Third, it numerically evaluates several relaxation (primal) and breakpoint (dual) algorithms, incorporating a variety of pegging strategies, as well as a quasi-Newton method. Our conclusion is that our modification of the relaxation algorithm performs the best. At least for problem sizes up to 30 million variables the practical time complexity for the breakpoint and relaxation algorithms is linear

Reoptimization in lagrangian methods for the quadratic knapsack problem

International audienceThe 0-1 quadratic knapsack problem consists in maximizing a quadratic objective function subject to a linear capacity constraint. To solve exactly large instances of this problem with a tree search algorithm (e.g. a branch and bound method), the knowledge of good lower and upper bounds is crucial for pruning the tree but also for fixing as many variables as possible in a preprocessing phase. The upper bounds used in the best known exact approaches are based on Lagrangian relaxation and decomposition. It appears that the computation of these Lagrangian dual bounds involves the resolution of numerous 0-1 linear knapsack subproblems. Thus, taking this huge number of solvings into account, we propose to embed reoptimization techniques for improving the efficiency of the preprocessing phase of the 0-1 quadratic knapsack resolution. Namely, reoptimization is introduced to accelerate each independent sequence of 0-1 linear knapsack problems induced by the Lagrangian relaxation as well as the Lagrangian decomposition. Numerous numerical experiments validate the relevance of our approach

A lagrangian relaxation-based heuristic to solve large extended graph partitioning problems

© Springer International Publishing Switzerland 2016. The paper is concerned with the planning of training sessions in large organisations requiring periodic retraining of their staff. The allocation of students must take into account student preferences as well as the desired composition of study groups. The paper presents a bicriteria Quadratic Multiple Knapsack formulation of the considered practical problem, and a novel solution procedure based on Lagrangian relaxation. The paper presents the results of computational experiments aimed at testing the optimisation procedure on real world data originating from Australia’s largest electricity distributor. Results are compared and validated against a Genetic Algorithm based matheuristic

Constructive solution methodologies to the capacitated newsvendor problem and surrogate extension

The newsvendor problem is a single-period stochastic model used to determine the order quantity of perishable product that maximizes/minimizes the profit/cost of the vendor under uncertain demand. The goal is to fmd an initial order quantity that can offset the impact of backlog or shortage caused by mismatch between the procurement amount and uncertain demand. If there are multiple products and substitution between them is feasible, overstocking and understocking can be further reduced and hence, the vendor\u27s overall profit is improved compared to the standard problem. When there are one or more resource constraints, such as budget, volume or weight, it becomes a constrained newsvendor problem. In the past few decades, many researchers have proposed solution methods to solve the newsvendor problem. The literature is first reviewed where the performance of each of existing model is examined and its contribution is reported. To add to these works, it is complemented through developing constructive solution methods and extending the existing published works by introducing the product substitution models which so far has not received sufficient attention despite its importance to supply chain management decisions. To illustrate this dissertation provides an easy-to-use approach that utilizes the known network flow problem or knapsack problem. Then, a polynomial in fashion algorithm is developed to solve it. Extensive numerical experiments are conducted to compare the performance of the proposed method and some existing ones. Results show that the proposed approach though approximates, yet, it simplifies the solution steps without sacrificing accuracy. Further, this dissertation addresses the important arena of product substitute models. These models deal with two perishable products, a primary product and a surrogate one. The primary product yields higher profit than the surrogate. If the demand of the primary exceeds the available quantity and there is excess amount of the surrogate, this excess quantity can be utilized to fulfill the shortage. The objective is to find the optimal lot sizes of both products, that minimize the total cost (alternatively, maximize the profit). Simulation is utilized to validate the developed model. Since the analytical solutions are difficult to obtain, Mathematical software is employed to find the optimal results. Numerical experiments are also conducted to analyze the behavior of the optimal results versus the governing parameters. The results show the contribution of surrogate approach to the overall performance of the policy. From a practical perspective, this dissertation introduces the applications of the proposed models and methods in different industries such as inventory management, grocery retailing, fashion sector and hotel reservation

A simplified binary artificial fish swarm algorithm for 0–1 quadratic knapsack problems

Available online 8 October 2013.This paper proposes a simplified binary version of the artificial fish swarm algorithm (S-bAFSA) for solving 0–1 knapsack problems. This is a combinatorial optimization problem, which arises in many fields of optimization. In S-bAFSA, trial points are created by using crossover and mutation. In order to make the points feasible, a random heuristic drop item procedure is used. The heuristic add item is also implemented to improve the quality of the solutions, and a cyclic reinitialization of the population is carried out to avoid convergence to non-optimal solutions. To enhance the accuracy of the solution, a local search is applied on a predefined number of points. The method is tested on a set of benchmark 0–1 knapsack problems.Fundação para a Ciência e a Tecnologia (FCT

Lagrangian-based methods for single and multi-layer multicommodity capacitated network design

Le problème de conception de réseau avec coûts fixes et capacités (MCFND) et le problème de conception de réseau multicouches (MLND) sont parmi les problèmes de conception de réseau les plus importants. Dans le problème MCFND monocouche, plusieurs produits doivent être acheminés entre des paires origine-destination différentes d’un réseau potentiel donné. Des liaisons doivent être ouvertes pour acheminer les produits, chaque liaison ayant une capacité donnée. Le problème est de trouver la conception du réseau à coût minimum de sorte que les demandes soient satisfaites et que les capacités soient respectées. Dans le problème MLND, il existe plusieurs réseaux potentiels, chacun correspondant à une couche donnée. Dans chaque couche, les demandes pour un ensemble de produits doivent être satisfaites. Pour ouvrir un lien dans une couche particulière, une chaîne de liens de support dans une autre couche doit être ouverte. Nous abordons le problème de conception de réseau multiproduits multicouches à flot unique avec coûts fixes et capacités (MSMCFND), où les produits doivent être acheminés uniquement dans l’une des couches. Les algorithmes basés sur la relaxation lagrangienne sont l’une des méthodes de résolution les plus efficaces pour résoudre les problèmes de conception de réseau. Nous présentons de nouvelles relaxations à base de noeuds, où le sous-problème résultant se décompose par noeud. Nous montrons que la décomposition lagrangienne améliore significativement les limites des relaxations traditionnelles. Les problèmes de conception du réseau ont été étudiés dans la littérature. Cependant, ces dernières années, des applications intéressantes des problèmes MLND sont apparues, qui ne sont pas couvertes dans ces études. Nous présentons un examen des problèmes de MLND et proposons une formulation générale pour le MLND. Nous proposons également une formulation générale et une méthodologie de relaxation lagrangienne efficace pour le problème MMCFND. La méthode est compétitive avec un logiciel commercial de programmation en nombres entiers, et donne généralement de meilleurs résultats.The multicommodity capacitated fixed-charge network design problem (MCFND) and the multilayer network design problem (MLND) are among the most important network design problems. In the single-layer MCFND problem, several commodities have to be routed between different origin-destination pairs of a given potential network. Appropriate capacitated links have to be opened to route the commodities. The problem is to find the minimum cost design and routing such that the demands are satisfied and the capacities are respected. In the MLND, there are several potential networks, each at a given layer. In each network, the flow requirements for a set of commodities must be satisfied. However, the selection of the links is interdependent. To open a link in a particular layer, a chain of supporting links in another layer has to be opened. We address the multilayer single flow-type multicommodity capacitated fixed-charge network design problem (MSMCFND), where commodities are routed only in one of the layers. Lagrangian-based algorithms are one of the most effective solution methods to solve network design problems. The traditional Lagrangian relaxations for the MCFND problem are the flow and knapsack relaxations, where the resulting Lagrangian subproblems decompose by commodity and by arc, respectively. We present new node-based relaxations, where the resulting subproblem decomposes by node. We show that the Lagrangian dual bound improves significantly upon the bounds of the traditional relaxations. We also propose a Lagrangian-based algorithm to obtain upper bounds. Network design problems have been the object of extensive literature reviews. However, in recent years, interesting applications of multilayer problems have appeared that are not covered in these surveys. We present a review of multilayer problems and propose a general formulation for the MLND. We also propose a general formulation and an efficient Lagrangian-based solution methodology for the MMCFND problem. The method is competitive with (and often significantly better than) a state-of-the-art mixedinteger programming solver on a large set of randomly generated instances