Job Shop Using Lagrangian Relaxation

Lagrangian relaxation has recently emerged as an important method for solving complex scheduling problems. The technique has succeesfully been used to obtain near-optimal solutions for one machine scheduling problems and parallel machine scheduling problems. The approach consists of relaxing the capacity constraints on machines by using Lagrangian multipliers. The relaxed problem can be decomposed into independent job level subproblems. Peter B. Luh and his colleagues extended the technique to general job shop scheduling problems by introducing more Lagrangian multipliers to relax the precedence constraints among operations. Such that each job level relaxed subproblem can be further decomposed into a set of operation level subproblems which can easily be solved by enumeration. Unfortunately, the operation level subproblems exhibit solution oscillation from iteration to iteration and, in many cases, prevent convergence of the algorithm. Although they have proposed several method to prevent solution from oscillation, none of the methods is really satisfactory. In this paper, we propose an efficient pseudopolynomial time dynamic programming algorithm to relaxed job level subproblems. We show that by extending the technique to job shop scheduling problems, the relaxation of the precedence constraints is un-necessary, and thus the oscillation problem vanishes. This algorithm also results in a much more efficient Lagrangian relaxation approach to job-shop scheduling problems. Furthermore, this algorithm makes it possible to optimize "min-max" criteria by Lagrangian relaxation. These criteria have been neglected in Lagrangian relaxation litterature for sake of indecomposability. Computational results on randomly generated problems are given to demonstrate the efficiency of the algorithm

Flow shop scheduling with earliness, tardiness and intermediate inventory holding costs

We consider the problem of scheduling customer orders in a flow shop with the objective of minimizing the sum of tardiness, earliness (finished goods inventory holding) and intermediate (work-in-process) inventory holding costs. We formulate this problem as an integer program, and based on approximate solutions to two di erent, but closely related, Dantzig-Wolfe reformulations, we develop heuristics to minimize the total cost. We exploit the duality between Dantzig-Wolfe reformulation and Lagrangian relaxation to enhance our heuristics. This combined approach enables us to develop two di erent lower bounds on the optimal integer solution, together with intuitive approaches for obtaining near-optimal feasible integer solutions. To the best of our knowledge, this is the first paper that applies column generation to a scheduling problem with di erent types of strongly NP-hard pricing problems which are solved heuristically. The computational study demonstrates that our algorithms have a significant speed advantage over alternate methods, yield good lower bounds, and generate near-optimal feasible integer solutions for problem instances with many machines and a realistically large number of jobs

Framework for sustainable TVET-Teacher Education Program in Malaysia Public Universities

Studies had stated that less attention was given to the education aspect, such as teaching and learning in planning for improving the TVET system. Due to the 21st Century context, the current paradigm of teaching for the TVET educators also has been reported to be fatal and need to be shifted. All these disadvantages reported hindering the country from achieving the 5th strategy in the Strategic Plan for Vocational Education Transformation to transform TVET system as a whole. Therefore, this study aims to develop a framework for sustainable TVET Teacher Education program in Malaysia. This study had adopted an Exploratory Sequential Mix-Method design, which involves a semi-structured interview (phase one) and survey method (phase two). Nine experts had involved in phase one chosen by using Purposive Sampling Technique. As in phase two, 118 TVET-TE program lecturers were selected as the survey sample chosen through random sampling method. After data analysis in phase one (thematic analysis) and phase two (Principal Component Analysis), eight domains and 22 elements have been identified for the framework for sustainable TVET-TE program in Malaysia. This framework was identified to embed the elements of 21st Century Education, thus filling the gap in this research. The research findings also indicate that the developed framework was unidimensional and valid for the development and research regarding TVET-TE program in Malaysia. Lastly, it is in the hope that this research can be a guide for the nations in producing a quality TVET teacher in the future

Reflections on the relationship between artificial intelligence and operations research

Historically, part of Artificial Intelligence's (AI's) roots lie in Operations Research (OR). How AI has extended the problem solving paradigm developed in OR is explored. In particular, by examining how scheduling problems are solved using OR and AI, it is demonstrated that AI extends OR's model of problem solving through the opportunistic use of knowledge, problem reformulation and learning

Toward Robust Manufacturing Scheduling: Stochastic Job-Shop Scheduling

Manufacturing plays a significant role in promoting economic development, production, exports, and job creation, which ultimately contribute to improving the quality of life. The presence of manufacturing defects is, however, inevitable leading to products being discarded, i.e. scrapped. In some cases, defective products can be repaired through rework. Scrap and rework cause a longer completion time, which can contribute to the order being shipped late. In addition, complex manufacturing scheduling becomes much more challenging when the above uncertainties are present. Motivated by the presence of uncertainties as well as combinatorial complexity, this paper addresses the challenge illustrated through a case study of stochastic job-shop scheduling problems arising within low-volume high-variety manufacturing. To ensure on-time delivery, high-quality solutions are required, and near-optimal solutions must be obtained within strict time constraints to ensure smooth operations on the job-shop floor. To efficiently solve the stochastic job-shop scheduling (JSS) problem, a recently-developed Surrogate "Level-Based" Lagrangian Relaxation is used to reduce computational effort while efficiently exploiting the geometric convergence potential inherent to Polyak's step-sizing formula thereby leading to fast convergence. Numerical testing demonstrates that the new method is more than two orders of magnitude faster as compared to commercial solvers

Modeling of RFID-Enabled Real-Time Manufacturing Execution System in Mixed-Model Assembly Lines

To quickly respond to the diverse product demands, mixed-model assembly lines are well adopted in discrete manufacturing industries. Besides the complexity in material distribution, mixed-model assembly involves a variety of components, different process plans and fast production changes, which greatly increase the difficulty for agile production management. Aiming at breaking through the bottlenecks in existing production management, a novel RFID-enabled manufacturing execution system (MES), which is featured with real-time and wireless information interaction capability, is proposed to identify various manufacturing objects including WIPs, tools, and operators, etc., and to trace their movements throughout the production processes. However, being subject to the constraints in terms of safety stock, machine assignment, setup, and scheduling requirements, the optimization of RFID-enabled MES model for production planning and scheduling issues is a NP-hard problem. A new heuristical generalized Lagrangian decomposition approach has been proposed for model optimization, which decomposes the model into three subproblems: computation of optimal configuration of RFID senor networks, optimization of production planning subjected to machine setup cost and safety stock constraints, and optimization of scheduling for minimized overtime. RFID signal processing methods that could solve unreliable, redundant, and missing tag events are also described in detail. The model validity is discussed through algorithm analysis and verified through numerical simulation. The proposed design scheme has important reference value for the applications of RFID in multiple manufacturing fields, and also lays a vital research foundation to leverage digital and networked manufacturing system towards intelligence

Application of Firefly Algorithm and Its Parameter Setting for Job Shop Scheduling

AbstractJob shop scheduling problem (JSSP) is one of the most famous scheduling problems, most of which are categorisedinto Non-deterministic Polynomial (NP) hard problem. The objectives of this paper are to i) present the application of a recent developed metaheuristic called Firefly Algorithm (FA) for solving JSSP; ii) investigate the parameter setting of the proposed algorithm; and iii) compare the FA performance using various parameter settings. The computational experiment was designed and conducted using five benchmarking JSSP datasets from a classical OR-Library. The analysis of the experimental results on the FA performance comparison between with and without using optimised parameter settings was carried out. The FA with appropriate parameters setting that got from the experiment analysis produced the best-so-far schedule better than the FA withoutadopting parameter settings

New Integrated Approach For Solving Multi-level Lot Sizing and Scheduling problems

International audienc

Job Shop Scheduling Problem: an Overview

The Job-shop scheduling is one of the most important industrial activities, especially in manufacturing planning. The problem complexity has increased along with the increase in the complexity of operations and product-mix. To solve this problem, numerous approaches have been developed incorporating discrete event simulation methodology. The scope and the purpose of this paper is to present a survey which covers most of the solving techniques of Job Shop Scheduling (JSS) problem. A classification of these techniques has been proposed: Traditional Techniques and Advanced Techniques. The traditional techniques to solve JSS could not fully satisfy the global competition and rapidly changing in customer requirements. Simulation and Artificial Intelligence (AI) have proven to be excellent strategic tool for scheduling problems in general and JSS in particular. The paper defined some AI techniques used by manufacturing systems. Finally, the future trends are proposed briefly