Proportional-Integral-Plus Control Strategy of an Intelligent Excavator

This article considers the application of Proportional-Integral-Plus (PIP) control to the Lancaster University Computerised Intelligent Excavator (LUCIE), which is being developed to dig foundation trenches on a building site. Previous work using LUCIE was based on the ubiquitous PI/PID control algorithm, tuned on-line, and implemented in a rather ad hoc manner. By contrast, the present research utilizes new hardware and advanced model-based control system design methods to improve the joint control and so provide smoother, more accurate movement of the excavator arm. In this article, a novel nonlinear simulation model of the system is developed for MATLAB/SIMULINK, allowing for straightforward refinement of the control algorithm and initial evaluation. The PIP controller is compared with a conventionally tuned PID algorithm, with the final designs implemented on-line for the control of dipper angle. The simulated responses and preliminary implementation results demonstrate the feasibility of the approach

Proportional-integral-plus control applications of state-dependent parameter models

This paper considers proportional-integral-plus (PIP) control of non-linear systems defined by state-dependent parameter models, with particular emphasis on three practical demonstrators: a microclimate test chamber, a 1/5th-scale laboratory representation of an intelligent excavator, and a full-scale (commercial) vibrolance system used for ground improvement on a construction site. In each case, the system is represented using a quasi-linear state-dependent parameter (SDP) model structure, in which the parameters are functionally dependent on other variables in the system. The approach yields novel SDP-PIP control algorithms with improved performance and robustness in comparison with conventional linear PIP control. In particular, the new approach better handles the large disturbances and other non-linearities typical in the application areas considered

Technologies for safe and resilient earthmoving operations: A systematic literature review

Resilience engineering relates to the ability of a system to anticipate, prepare, and respond to predicted and unpredicted disruptions. It necessitates the use of monitoring and object detection technologies to ensure system safety in excavation systems. Given the increased investment and speed of improvement in technologies, it is necessary to review the types of technology available and how they contribute to excavation system safety. A systematic literature review was conducted which identified and classified the existing monitoring and object detection technologies, and introduced essential enablers for reliable and effective monitoring and object detection systems including: 1) the application of multisensory and data fusion approaches, and 2) system-level application of technologies. This study also identified the developed functionalities for accident anticipation, prevention and response to safety hazards during excavation, as well as those that facilitate learning in the system. The existing research gaps and future direction of research have been discussed

Dynamic simulation of a mobile manipulator with joint friction.

Mission criticality in disaster search and rescue robotics highlights the requirement of specialized equipment. Specialized manipulators that can be mounted on existing mobile platforms can improve rescue process. However specialized manipulators capable of lifting heavy loads are not yet available. Moreover, effect of joint friction in these manipulators requires further analysis. To address these issues, concepts of model based design and concurrent engineering are applied to develop a virtual prototype of the manipulator mechanism. Closed loop manipulator mechanism actuated by prismatic actuators is proposed herein. The mechanics model of the manipulator is presented here as a set of equations and as multibody models. Mechanistic simulation of the virtual prototype has been conducted and the results are presented. Combined friction model that comprises Coulomb, viscous and Stribeck friction is used to compute frictional forces and torques generated at each one degree of freedom translational and rotational joints. Multidisciplinary approach employed in this work improves product design cycle time for complex mechanisms. Kinematic and dynamic parameters are presented in this paper. Friction forces and torques from simulation are also presented in addition to the visual representation of the virtual prototype

Shared Control Policies and Task Learning for Hydraulic Earth-Moving Machinery

This thesis develops a shared control design framework for improving operator efficiency and performance on hydraulic excavation tasks. The framework is based on blended shared control (BSC), a technique whereby the operator’s command input is continually augmented by an assistive controller. Designing a BSC control scheme is subdivided here into four key components. Task learning utilizes nonparametric inverse reinforcement learning to identify the underlying goal structure of a task as a sequence of subgoals directly from the demonstration data of an experienced operator. These subgoals may be distinct points in the actuator space or distributions overthe space, from which the operator draws a subgoal location during the task. The remaining three steps are executed on-line during each update of the BSC controller. In real-time, the subgoal prediction step involves utilizing the subgoal decomposition from the learning process in order to predict the current subgoal of the operator. Novel deterministic and probabilistic prediction methods are developed and evaluated for their ease of implementation and performance against manually labeled trial data. The control generation component involves computing polynomial trajectories to the predicted subgoal location or mean of the subgoal distribution, and computing a control input which tracks those trajectories. Finally, the blending law synthesizes both inputs through a weighted averaging of the human and control input, using a blending parameter which can be static or dynamic. In the latter case, mapping probabilistic quantities such as the maximum a posteriori probability or statistical entropy to the value of the dynamic blending parameter may yield a more intelligent control assistance, scaling the intervention according to the confidence of the prediction. A reduced-scale (1/12) fully hydraulic excavator model was instrumented for BSC experimentation, equipped with absolute position feedback of each hydraulic actuator. Experiments were conducted using a standard operator control interface and a common earthmoving task: loading a truck from a pile. Under BSC, operators experienced an 18% improvement in mean digging efficiency, defined as mass of material moved per cycle time. Effects of BSC vary with regard to pure cycle time, although most operators experienced a reduced mean cycle time

Towards Autonomous Excavation Planning

Excavation plans are crucial in construction projects, dictating the dirt disposal strategy and excavation sequence based on the final geometry and machinery available. While most construction processes rely heavily on coarse sequence planning and local execution planning driven by human expertise and intuition, fully automated planning tools are notably absent from the industry. This paper introduces a fully autonomous excavation planning system. Initially, the site is mapped, followed by user selection of the desired excavation geometry. The system then invokes a global planner to determine the sequence of poses for the excavator, ensuring complete site coverage. For each pose, a local excavation planner decides how to move the soil around the machine, and a digging planner subsequently dictates the sequence of digging trajectories to complete a patch. We showcased our system by autonomously excavating the largest pit documented so far, achieving an average digging cycle time of roughly 30 seconds, comparable to the one of a human operator

A review of friction models in interacting joints for durability design.

This paper presents a comprehensive review of friction modelling to provide an understanding of design for durability within interacting systems. Friction is a complex phenomenon and occurs at the interface of two components in relative motion. Over the last several decades, the effects of friction and its modelling techniques have been of significant interests in terms of industrial applications. There is however a need to develop a unified mathematical model for friction to inform design for durability within the context of varying operational conditions. Classical dynamic mechanisms model for the design of control systems has not incorporated friction phenomena due to non-linearity behaviour. Therefore, the tribological performance concurrently with the joint dynamics of a manipulator joint applied in hazardous environments needs to be fully analysed. Previously the dynamics and impact models used in mechanical joints with clearance have also been examined. The inclusion of reliability and durability during the design phase is very important for manipulators which are deployed in harsh environmental and operational conditions. The revolute joint is susceptible to failures such as in heavy manipulators these revolute joints can be represented by lubricated conformal sliding surfaces. The presence of pollutants such as debris and corrosive constituents has the potential to alter the contacting surfaces, would in turn affect the performance of revolute joints, and puts both reliability and durability of the systems at greater risks of failure. Key literature is identified and a review on the latest developments of the science of friction modelling is presented here. This review is based on a large volume of knowledge. Gaps in the relevant field have been identified to capitalise on for future developments. Therefore, this review will bring significant benefits to researchers, academics and industrial professionals

Shared Control Policies and Task Learning for Hydraulic Earth-Moving Machinery

This thesis develops a shared control design framework for improving operator efficiency and performance on hydraulic excavation tasks. The framework is based on blended shared control (BSC), a technique whereby the operator’s command input is continually augmented by an assistive controller. Designing a BSC control scheme is subdivided here into four key components. Task learning utilizes nonparametric inverse reinforcement learning to identify the underlying goal structure of a task as a sequence of subgoals directly from the demonstration data of an experienced operator. These subgoals may be distinct points in the actuator space or distributions overthe space, from which the operator draws a subgoal location during the task. The remaining three steps are executed on-line during each update of the BSC controller. In real-time, the subgoal prediction step involves utilizing the subgoal decomposition from the learning process in order to predict the current subgoal of the operator. Novel deterministic and probabilistic prediction methods are developed and evaluated for their ease of implementation and performance against manually labeled trial data. The control generation component involves computing polynomial trajectories to the predicted subgoal location or mean of the subgoal distribution, and computing a control input which tracks those trajectories. Finally, the blending law synthesizes both inputs through a weighted averaging of the human and control input, using a blending parameter which can be static or dynamic. In the latter case, mapping probabilistic quantities such as the maximum a posteriori probability or statistical entropy to the value of the dynamic blending parameter may yield a more intelligent control assistance, scaling the intervention according to the confidence of the prediction. A reduced-scale (1/12) fully hydraulic excavator model was instrumented for BSC experimentation, equipped with absolute position feedback of each hydraulic actuator. Experiments were conducted using a standard operator control interface and a common earthmoving task: loading a truck from a pile. Under BSC, operators experienced an 18% improvement in mean digging efficiency, defined as mass of material moved per cycle time. Effects of BSC vary with regard to pure cycle time, although most operators experienced a reduced mean cycle time