Distributed product development approaches and system for achieving optimal design.

The research in this dissertation attempts to provide theoretic approaches and design systems to support engineers who are located in different places and belong to different teams or companies to work collaboratively to perform product development.The second challenge is addressed by developing a collaborative design process modeling technique based on Petri-net. Petri-net is used to describe complex design processes and to construct different design process alternatives. These alternative Petri-net models are then analyzed to evaluate design process alternatives and to select the appropriate process.In this dissertation, three major challenges are identified in realization of a collaborative design paradigm: (i) development of design method that supports multidisciplinary xi design teams to collaboratively solve coupled design problems, (ii) development of process modeling techniques to support representation and improve complex collaborative design process, and (iii) implementation of a testbed system that demonstrates the feasibility of enhancing current design system to satisfy with the needs of organizing collaborative design process for collaborative decision making and associated design activities.New paradigms, along with accompanying approaches and software systems are necessary to support collaborative design work, in a distributed design environment, of multidisciplinary engineering teams who have different knowledge, experience, and skills. Current research generally focuses on the development of online collaborative tools, and software frameworks that integrate and coordinate these tools. However, a gap exists between the needs of a distributed collaborative design paradigm and current collaborative design tools. On one side, design methodologies facilitating engineering teams' decision making is not well developed. In a distributed collaborative design paradigm, each team holds its own perspective towards the product realization problem, and each team seeks design decisions that can maximize the design performance in its own discipline. Design methodologies that coordinate the separate design decisions are essential to achieve successful collaboration. On the other side, design of products is becoming more complex. Organizing a complex design process is a major obstacle in the application of a distributed collaborative design paradigm in practice. Therefore, the principal research goal in this dissertation is to develop a collaborative multidisciplinary decision making methodology and design process modeling technique that bridges the gap between a collaborative design paradigm and current collaborative design systems.To overcome the first challenge, decision templates are constructed to exchange design information among interacting disciplines. Three game protocols from game theory are utilized to categorize the collaboration in decision makings. Design formulations are used to capture the design freedom among coupled design activities.The third challenge, implementation of collaborative design testbed, is addressed by integration of existing Petri-net modeling tools into the design system. The testbed incorporates optimization software, collaborative design tools, and management software for product and process design to support group design activities.Two product realization examples are presented to demonstrate the applicability of the research and collaborative testbed. A simplified manipulator design example is used for explanation of collaborative decision making and design process organization. And a reverse engineering design example is introduced to verify the application of collaborative design paradigm with design support systems in practice

Modeling the Portfolio of Capabilities for Product Variant Creation and Assessment

Choice navigation, solution space development and robust process design are the three mass customization key competences. The first and second are often mapped into product configuration or design automation systems and aim at specifying or co-designing a suitable product variant. Robust process design targets at managing a well-known but flexible supply network. As part of this, the portfolio of capabilities describes limitations to the solution space and is a valuable source of knowledge containing general design guidelines and specific manufacturing restrictions, like NC travelling distances, as well as availabilities of whole production processes. This article contributes a modeling approach that bridges solutions space development and modeling the portfolio of capabilities. Therefore, a knowledge-based engineering system is extended by a capability model of according production machines that allows to automatically check new product variants against the portfolio of capabilities and to estimate setup efforts and expenses of process changes

Semantic interoperability for an integrated product development process: a systematic literature review

International audienceGlobal competitiveness challenges manufacturing industry to rationalise different ways of bringing to the market new products in a short lead-time with competitive prices while ensuring higher quality levels and customisation. Industries need to effectively share heterogeneous information during Product Development Process (PDP) within and across their institutional boundaries to be competitive. However, problems with misinterpretation and mistakes have been identified during information exchange due to the semantic interoperability obstacles. Thus, this research proposes a systematic literature review to identify the main researches and the milestones reference works on semantic interoperability field. A rigorous methodology was conducted in different databases, covering the articles published in scientific journals from 2005 to 2015 as a preliminary study had indicated that the incidence of articles related to the subject was more frequent from the second half of the 2000s. The research structure consisted of four steps: Survey-searching, analysis and selection of recent researches; Categorization-categorization of the selected papers; References citation frequency analysis-the selected papers were analysed and the main researches and milestones references were identified; and Main researches critical analysis – the main researches were analysed for their contributions and limitations, their contributions and limitations, resulting in 14 selected scientific articles and 8 identified milestones references. It is evident that this field has interesting perspectives on future research opportunities on semantic interoperability of information issues across PDP, contributing to the new concepts of future factories

NEGOSEIO: framework for the sustainability of model-oriented enterprise interoperability

Dissertation to obtain the degree of Doctor of Philosophy in Electrical and Computer Engineering(Industrial Information Systems)This dissertation tackles the problematic of Enterprise Interoperability in the current globally connected world. The evolution of the Information and Communication Technologies has endorsed the establishment of fast, secure and robust data exchanges, promoting the development of networked solutions. This allowed the specialisation of enterprises (particularly SMEs) and favoured the development of complex and heterogeneous provider systems. Enterprises are abandoning their self-centrism and working together on the development of more complete solutions. Entire business solutions are built integrating several enterprises (e.g., in supply chains, enterprise nesting) towards a common objective. Additionally, technologies, platforms, trends, standards and regulations keep evolving and demanding enterprises compliance. This evolution needs to be continuous, and is naturally followed by a constant update of each networked enterprise’s interfaces, assets, methods and processes. This unstable environment of perpetual change is causing major concerns in both SMEs and customers as the current interoperability grounds are frail, easily leading to periods of downtime, where business is not possible. The pressure to restore interoperability rapidly often leads to patching and to the adoption of immature solutions, contributing to deteriorate even more the interoperable environment. This dissertation proposes the adoption of NEGOSEIO, a framework that tackles interoperability issues by developing strong model-based knowledge assets and promoting continuous improvement and adaptation for increasing the sustainability of interoperability on enterprise systems. It presents the research motivations and the developed framework’s main blocks, which include model-based knowledge management, collaboration service-oriented architectures implemented over a cloud-based solution, and focusing particularly on its negotiation core mechanism to handle inconsistencies and solutions for the detected interoperability problems. It concludes by validating the research and the proposed framework, presenting its application in a real business case of aerospace mission design on the European Space Agency (ESA).FP7 ENSEMBLE, UNITE, MSEE and IMAGINE project

Network Target Coordination for Design Optimization of Decomposed Systems

A complex engineered system is often decomposed into a number of different subsystems that interact on one another and together produce results not obtainable by the subsystems alone. Effective coordination of the interdependencies shared among these subsystems is critical to fulfill the stakeholder expectations and technical requirements of the original system. The past research has shown that various coordination methods obtain different solution accuracies and exhibit different computational efficiencies when solving a decomposed system. Addressing these coordination decisions may lead to improved complex system design. This dissertation studies coordination methods through two types of decomposition structures, hierarchical, and nonhierarchical. For coordinating hierarchically decomposed systems, linear and proximal cutting plane methods are applied based on augmented Lagrangian relaxation and analytical target cascading (ATC). Three nonconvex, nonlinear design problems are used to verify the numerical performance of the proposed coordination method and the obtained results are compared to traditional update schemes of subgradient-based algorithm. The results suggest that the cutting plane methods can significantly improve the solution accuracy and computational efficiency of the hierarchically decomposed systems. In addition, a biobjective optimization method is also used to capture optimality and feasibility. The numerical performance of the biobjective algorithm is verified by solving an analytical mass allocation problem. For coordinating nonhierarchically decomposed complex systems, network target coordination (NTC) is developed by modeling the distributed subsystems as different agents in a network. To realize parallel computing of the subsystems, NTC via a consensus alternating direction method of multipliers is applied to eliminate the use of the master problem, which is required by most distributed coordination methods. In NTC, the consensus is computed using a locally update scheme, providing the potential to realize an asynchronous solution process. The numerical performance of NTC is verified using a geometrical programming problem and two engineering problems

A comparison of processing techniques for producing prototype injection moulding inserts.

This project involves the investigation of processing techniques for producing low-cost moulding inserts used in the particulate injection moulding (PIM) process. Prototype moulds were made from both additive and subtractive processes as well as a combination of the two. The general motivation for this was to reduce the entry cost of users when considering PIM. PIM cavity inserts were first made by conventional machining from a polymer block using the pocket NC desktop mill. PIM cavity inserts were also made by fused filament deposition modelling using the Tiertime UP plus 3D printer. The injection moulding trials manifested in surface finish and part removal defects. The feedstock was a titanium metal blend which is brittle in comparison to commodity polymers. That in combination with the mesoscale features, small cross-sections and complex geometries were considered the main problems. For both processing methods, fixes were identified and made to test the theory. These consisted of a blended approach that saw a combination of both the additive and subtractive processes being used. The parts produced from the three processing methods are investigated and their respective merits and issues are discussed

Application of Decentralized and Self-Regulating Knowledge Bases for Assembly Design Automation

During product development, changes to parts that are already built into assemblies usually lead to the need to check the function and consistency of the assembly. This procedure is very time-consuming and has to be performed again for each change. In this paper, an approach is presented in which the individual parts are represented as agents that adapt themselves to new conditions. The agents are combined in a multi-agent system (MAS) and interact via communication over messages. For this purpose, a methodical procedure for the development of the MAS and the implementation in a CAD development environment is presented. The validation of the MAS is carried out on the application example of a gearbox