Middleware and Architecture for Advanced Applications of Cyber-physical Systems

In this thesis, we address issues related to middleware, architecture and applications of cyber-physical systems. The first problem we address is the cross-layer design of cyber-physical systems to cope with interactions between the cyber layer and the physical layer in a dynamic environment. We propose a bi-directional middleware that allows the optimal utilization of the common resources for the benefit of either or both the layers in order to obtain overall system performance. The case study of network connectivity preservation in a vehicular formation illustrates how this approach can be applied to a particular situation where the network connectivity drives the application layer. Next we address another aspect of cross-layer impact: the problem that arises when network performance, in this case delay performance, affects control system performance. We propose a two-pronged approach involving a flexible adaptive model identification algorithm with outlier rejection, which in turn uses an adaptive system model to detect and reject outliers, thus shielding the estimation algorithm and thereby improving reliability. We experimentally demonstrate that the outlier rejection approach which intercepts and filters the data, combined with simultaneous model adaptation, can result in improved performance of Model Predictive Control in the vehicular testbed. Then we turn to two advanced applications of cyber-physical systems. First, we address the problem of security of cyber-physical systems. We consider the context of an intelligent transportation system in which a malicious sensor node manipulates the position data of one of the autonomous cars to deviate from a safe trajectory and collide with other cars. In order to secure the safety of such systems where sensor measurements are compromised, we employ the procedure of “dynamic watermarking”. This procedure enables an honest node in the control loop to detect the existence of a malicious node within the feedback loop. We demonstrate in the testbed that dynamic watermarking can indeed protect cars against collisions even in the presence of sensor attacks. The second application of cyber-physical systems that we consider is cyber-manufacturing which is an origami-type laser-based custom manufacturing machine employing folding and cutting of sheet material to manufacture 3D objects. We have developed such a system for use in a laser-based autonomous custom manufacturing machine equipped with real-time sensing and control. The basic elements in the architecture are a laser processing machine, a sensing system to estimate the state of the workpiece, a control system determining control inputs for a laser system based on the estimated data, a robotic arm manipulating the workpiece in the work space, and middleware supporting the communication among the systems. We demonstrate automated 3D laser cutting and bending to fabricate a 3D product as an experimental result. Lastly, we address the problem of traffic management of an unmanned aerial system. In an effort to improve the performance of the traffic management for unmanned aircrafts, we propose a probability-based collision resolution algorithm. The proposed algorithm analyzes the planned trajectories to calculate their collision probabilities, and modifies individual drone starting times to reduce the probability of collision, while attempting to preserve high performance. Our simulation results demonstrate that the proposed algorithm improves the performance of the drone traffic management by guaranteeing high safety with low modification of the starting times

Literature review on the ‘Smart Factory’ concept using bibliometric tools

The objective of this paper is to depict a landscape of the scientific literature on the concept of the ‘Smart Factory’, which in recent years is gaining more and more attention from academics and practitioners because of significant innovations in the production systems within the manufacturing sector. To achieve this objective, a dynamic methodology called "Systematic Literature Network Analysis (SLNA)" has been applied. This methodology combines the Systematic Literature Review approach with the analysis of bibliographic networks. The adopted methodology allows complementing traditional content-based literature reviews by extracting quantitative information from bibliographic networks to detect emerging topics, and by revealing the dynamic evolution of the scientific production of a discipline. This dynamic analysis allowed highlighting research directions and critical areas for the development of the "Smart Factory". At the same time, it offers insights on the fields on which companies, associations, politicians and technology providers need to focus in order to allow a real transition towards the implementation of large-scale Smart Factory

Towards Flexible and Cognitive Production—Addressing the Production Challenges

Globalization in the field of industry is fostering the need for cognitive production systems. To implement modern concepts that enable tools and systems for such a cognitive production system, several challenges on the shop floor level must first be resolved. This paper discusses the implementation of selected cognitive technologies on a real industrial case-study of a construction machine manufacturer. The partner company works on the concept of mass customization but utilizes manual labour for the high-variety assembly stations or lines. Sensing and guidance devices are used to provide information to the worker and also retrieve and monitor the working, with respecting data privacy policies. Next, a specified process of data contextualization, visual analytics, and causal discovery is used to extract useful information from the retrieved data via sensors. Communications and safety systems are explained further to complete the loop of implementation of cognitive entities on a manual assembly line. This deepened involvement of cognitive technologies are human-centered, rather than automated systems. The explained cognitive technologies enhance human interaction with the processes and ease the production methods. These concepts form a quintessential vision for an effective assembly line. This paper revolutionizes the existing industry 4.0 with an even-intensified human–machine interaction and moving towards cognitivity

Middleware and Architecture for Advanced Applications of Cyber-physical Systems

In this thesis, we address issues related to middleware, architecture and applications of cyber-physical systems. The first problem we address is the cross-layer design of cyber-physical systems to cope with interactions between the cyber layer and the physical layer in a dynamic environment. We propose a bi-directional middleware that allows the optimal utilization of the common resources for the benefit of either or both the layers in order to obtain overall system performance. The case study of network connectivity preservation in a vehicular formation illustrates how this approach can be applied to a particular situation where the network connectivity drives the application layer. Next we address another aspect of cross-layer impact: the problem that arises when network performance, in this case delay performance, affects control system performance. We propose a two-pronged approach involving a flexible adaptive model identification algorithm with outlier rejection, which in turn uses an adaptive system model to detect and reject outliers, thus shielding the estimation algorithm and thereby improving reliability. We experimentally demonstrate that the outlier rejection approach which intercepts and filters the data, combined with simultaneous model adaptation, can result in improved performance of Model Predictive Control in the vehicular testbed. Then we turn to two advanced applications of cyber-physical systems. First, we address the problem of security of cyber-physical systems. We consider the context of an intelligent transportation system in which a malicious sensor node manipulates the position data of one of the autonomous cars to deviate from a safe trajectory and collide with other cars. In order to secure the safety of such systems where sensor measurements are compromised, we employ the procedure of “dynamic watermarking”. This procedure enables an honest node in the control loop to detect the existence of a malicious node within the feedback loop. We demonstrate in the testbed that dynamic watermarking can indeed protect cars against collisions even in the presence of sensor attacks. The second application of cyber-physical systems that we consider is cyber-manufacturing which is an origami-type laser-based custom manufacturing machine employing folding and cutting of sheet material to manufacture 3D objects. We have developed such a system for use in a laser-based autonomous custom manufacturing machine equipped with real-time sensing and control. The basic elements in the architecture are a laser processing machine, a sensing system to estimate the state of the workpiece, a control system determining control inputs for a laser system based on the estimated data, a robotic arm manipulating the workpiece in the work space, and middleware supporting the communication among the systems. We demonstrate automated 3D laser cutting and bending to fabricate a 3D product as an experimental result. Lastly, we address the problem of traffic management of an unmanned aerial system. In an effort to improve the performance of the traffic management for unmanned aircrafts, we propose a probability-based collision resolution algorithm. The proposed algorithm analyzes the planned trajectories to calculate their collision probabilities, and modifies individual drone starting times to reduce the probability of collision, while attempting to preserve high performance. Our simulation results demonstrate that the proposed algorithm improves the performance of the drone traffic management by guaranteeing high safety with low modification of the starting times

The NASA SBIR product catalog

The purpose of this catalog is to assist small business firms in making the community aware of products emerging from their efforts in the Small Business Innovation Research (SBIR) program. It contains descriptions of some products that have advanced into Phase 3 and others that are identified as prospective products. Both lists of products in this catalog are based on information supplied by NASA SBIR contractors in responding to an invitation to be represented in this document. Generally, all products suggested by the small firms were included in order to meet the goals of information exchange for SBIR results. Of the 444 SBIR contractors NASA queried, 137 provided information on 219 products. The catalog presents the product information in the technology areas listed in the table of contents. Within each area, the products are listed in alphabetical order by product name and are given identifying numbers. Also included is an alphabetical listing of the companies that have products described. This listing cross-references the product list and provides information on the business activity of each firm. In addition, there are three indexes: one a list of firms by states, one that lists the products according to NASA Centers that managed the SBIR projects, and one that lists the products by the relevant Technical Topics utilized in NASA's annual program solicitation under which each SBIR project was selected

Design, modelling, simulation and integration of cyber physical systems: Methods and applications

The main drivers for the development and evolution of Cyber Physical Systems (CPS) are the reduction of development costs and time along with the enhancement of the designed products. The aim of this survey paper is to provide an overview of different types of system and the associated transition process from mechatronics to CPS and cloud-based (IoT) systems. It will further consider the requirement that methodologies for CPS-design should be part of a multi-disciplinary development process within which designers should focus not only on the separate physical and computational components, but also on their integration and interaction. Challenges related to CPS-design are therefore considered in the paper from the perspectives of the physical processes, computation and integration respectively. Illustrative case studies are selected from different system levels starting with the description of the overlaying concept of Cyber Physical Production Systems (CPPSs). The analysis and evaluation of the specific properties of a sub-system using a condition monitoring system, important for the maintenance purposes, is then given for a wind turbine

Internet of Things Strategic Research Roadmap

Internet of Things (IoT) is an integrated part of Future Internet including existing and evolving Internet and network developments and could be conceptually defined as a dynamic global network infrastructure with self configuring capabilities based on standard and interoperable communication protocols where physical and virtual “things” have identities, physical attributes, and virtual personalities, use intelligent interfaces, and are seamlessly integrated into the information network