Handling of Frequent Design Changes in an Automated Assembly Cell for Electronic Products

AbstractThis paper presents a prototype flexible assembly cell used for the assembly of electronic products. The cell is the first prototype version of the coming assembly system for fire sensors at Autronica. It is developed specifically for testing different concepts to reduce development time for design changes and introduction of new variants. The cell consists of a robot, grippers, sensors, vision systems and fixturing systems which have been selected for in-line adaptivity and reconfiguration. The topics of developing generic vision programs and reducing programming time for vision and robot have been central. The aspects needed to be addressed during development are presented together with considered and chosen solutions. These solutions are also discussed and compared to other systems presented in recent publications on flexible assembly

Providing value to a business using a lightweight design system to support knowledge reuse by designers

This paper describes an alternative approach to knowledge based systems in engineering than traditional geometry or explicit knowledge focused systems. Past systems have supported product optimisation rather than creative solutions and provide little benefit to businesses for bespoke and low volume products or products which do not benefit from optimisation. The approach here addresses this by supporting the creativity of designers through codified tacit knowledge and encouraging knowledge reuse for bespoke product development, in particular for small to medium sized enterprises. The implementation and evaluation of the approach is described within a company producing bespoke fixtures and tooling in shorter than average lead times. The active support of knowledge management in the company is intended to add value to the business by further reducing the lead times of the designs and creating a positive impact to business processes. The evaluation demonstrates a viable alternative framework to the traditional management of knowledge in engineering, which could be implemented by other small to medium enterprises

An integrated computer-aided modular fixture design system for machining semi-circular parts

Productivity is one of the most important factors in manufacturing processes because of the high level of market competition. In this regard, modular fixtures (MFs) play an important role in practically improving productivity in flexible manufacturing systems (FMSs) due to this technology using highly productive computer numerical control (CNC) machines. MFs consist of devices called jigs and fixtures for accurately holding the workpiece during different machining operations. The design process is complex, and traditional methods of MF design were not sufficiently productive. Computer-aided design (CAD) software has rapidly improved as a result of the development of computer technology, and has provided huge opportunities for modular fixture designers to use its 3D modelling capabilities to develop more automated systems. Computer-aided fixture design (CAFD) systems have become automated by the use of artificial intelligence (AI) technology. This study will investigate the further improvement of automated CAFD systems by using AI tools. In this research, an integrated CAFD is developed by considering four main requirements: · a 3D model of the workpiece, · an expert system, · assembly automation of MFs, · an efficient feature library. The 3D model is an important factor that can provide the appropriate specification of the workpiece; SolidWorks is used the CAD environment for undertaking the 3D modelling in this study. The expert system is applied as a tool to make right decisions about the CAFD planning process, including locating and clamping methods and their related element selection. This helps achieve a feasible fixture design layout. SolidWorks API and Visual Basic programming language are employed for the automating and simulation of the assembly process of MFs. A feature library of modular fixture elements is constructed as a means to simplify the fixture design process

SolidWorks Secondary Development with Visual Basic 6 for an Automated Modular Fixture Assembly Approach

Modular fixtures (MFs) play an important role in terms of cost and production time reduction in manufacturing processes. In this paper, the authors illustrate an automated approach for MFs design and assembly. This approach is based on the secondary development of SolidWorks integrating with Visual Basic (VB) 6 programing language. SolidWorks API (Application programming interface) functions were applied in order to control SolidWorks commands and assembly operations. An ActiveX DLL project was created in VB 6 and a plug-in file in .dll format was generated. The outcomes were creating new menus in SolidWorks environment for selecting, inserting, and assembling MFs elements. The approach was applied for a side clamping procedure and for a semi-circular workpiece

TUT-microfactory – a small-size, modular and sustainable production system

Part of: Seliger, Günther (Ed.): Innovative solutions : proceedings / 11th Global Conference on Sustainable Manufacturing, Berlin, Germany, 23rd - 25th September, 2013. - Berlin: Universitätsverlag der TU Berlin, 2013. - ISBN 978-3-7983-2609-5 (online). - http://nbn-resolving.de/urn:nbn:de:kobv:83-opus4-40276. - pp. 78-83.Micro and desktop factories are small size production systems suitable for fabricating and assembling small parts and products. The development originates in the early 1990’s Japan, where small machines were designed in order to save resources when producing small products. This paper introduces the modular TUTMicrofactory concept, developed at Tampere University of Technology during the past 15 years, and its applications. The sustainability of miniaturized production systems is discussed from three perspectives – environmental, economic and social. The main conclusion is that micro and desktop factories can remarkably enhance the sustainability of manufacturing from all these three perspectives

DETERMINING THE POSITIONS OF THE ELEMENTS FOR THE 3-2-1 PRINCIPLE OF LOCATION IN A SOLIDWORKS ADD-IN

This paper presents the methodology behind the positioning of modular fixtures (for the 3-2-1 principle in particular) in a CAFD application (add-in) for SolidWorks. The application is integrated into SolidWorks and it’s used to automate the design process of modular fixturing devices. Part of it is a methodology for automated determination of the positions of the modular elements by using rule-based logic and mathematical formulas

Computer-aided process planning (CAPP) SORICH

The last two decades have witnessed the increasing role of the computer in the process planning function. This has been further enhanced by the advent of the knowledge based expert system, and its impact on Computer Aided Process Planning (CAPP). CAPP has emerged as a strategic link between design and manufacture. This thesis discusses the various methods used in the process planning function. Group Technology (GT) plays a pivotal role in establishing CAPP. The utilization of Artificial Intelligence techniques in CAPP is listed. This study also presents an Interactive Software adaptive to product/part configuration variables

Fixture knowledge model development and implementation based on a functional design approach

The development of a knowledge model applied to fixture design is a complex task. The main purpose of such model is the development of a knowledge-based application to assist fixture designers. It comprises a detailed specification of the types and structures of data involved in the execution of the inference process needed to create a fixture solution for machining a raw part. A development method together with a knowledge model for automating fixture design is proposed. The development was divided into three parts: Design Process Model, definition of Top-level functional functions and Product Knowledge Model. Adopting a functional design approach, the fixture design solution was created in two levels: functional and detailed. The functional level is based on fixture functional elements and the detailed one is based on fixture commercial elements. The definitions and concepts used in the application are specified in several Units of Knowledge (UoK) that comprises the Fixture Knowledge Model. Common Knowledge Analysis and Design Structuring (CommonKADS), Methodology and software tools Oriented to KBE Applications (MOKA), Integrated DEFinition for Function Modelling (IDEF0) and Unified Modelling Language (UML) are the methodologies and techniques used in the proposed method. Finally, a prototype KBE application for fixture design was developed

Annals of Scientific Society for Assembly, Handling and Industrial Robotics 2021

This Open Access proceedings presents a good overview of the current research landscape of assembly, handling and industrial robotics. The objective of MHI Colloquium is the successful networking at both academic and management level. Thereby, the colloquium focuses an academic exchange at a high level in order to distribute the obtained research results, to determine synergy effects and trends, to connect the actors in person and in conclusion, to strengthen the research field as well as the MHI community. In addition, there is the possibility to become acquatined with the organizing institute. Primary audience is formed by members of the scientific society for assembly, handling and industrial robotics (WGMHI)