Integration approach to virtual-driven discrete event simulation for manufacturing systems

This is an Accepted Manuscript of an article published by Taylor & Francis in 'International Journal of Computer Integrated Manufacturing' on 11/06/2014, available online: https://doi.org/10.1080/0951192X.2014.924159.Virtual engineering (VE) environment helps to verify process and resource design through visualisation. By using VE, the impacts of re-configurability and new-process additions in the machine stops can be viewed down to the component level. On the other hand, discrete event simulation (DES) typically forecasts the system behaviour over a period of time to predict future performance. During pre-build stages of machines, DES analysis comes with uncertainties, as most of the parameters in the model are based on the assumptions. Therefore, it was aimed to use the validated and verified data, for example ‘process time’ of a machine component available from the VE-emulated systems, in the DES model. Thus, a systematic algorithm was proposed to integrate the VE tool data, with the DES. This article presents the development of a package known as ‘virtual-driven discrete event simulation’ (VDSim), used to establish an integration between the VE and DES domains. The success of this integration depends upon the quality of information and the compatibility of data flow between these independent domains. VDSim integration will help productivity planners and schedulers to get the best possible options for resource selection at stages even when the resource is not physically present

A 3D immersive discrete event simulator for enabling prototyping of factory layouts

There is an increasing need to eliminate wasted time and money during factory layout design and subsequent construction. It is presently difficult for engineers to foresee if a certain layout is optimal for work and material flows. By exploiting modelling, simulation and visualisation techniques, this paper presents a tool concept called immersive WITNESS that combines the modelling strengths of Discrete Event Simulation (DES) with the 3D visualisation strengths of recent 3D low cost gaming technology to enable decision makers make informed design choices for future factories layouts. The tool enables engineers to receive immediate feedback on their design choices. Our results show that this tool has the potential to reduce rework as well as the associated costs of making physical prototypes

Automatic generation of digital twin industrial system from a high level specification

A framework for the generation of industrial digital twins is presented in the paper. The framework supports industry automated systems preliminary design development, but also supports the following detailed designs implementation and final systems exploitation phases. The main problem is that requirements for first development phases are much more generic than those required for the later phases. The framework faces this problem by avoiding too detailed specifications for the digital twin generated software, but, at the same time, it takes advantage of the specific applications developed for each industrial implementation where that specificities are taken into account: the final control application and the management application. By properly linking both: the more generic digital twin and specific software applications specifically generated for the industry system, the framework may be ready to be used soon at the early development stages, but also may be used for detailed analyses at late booting and maintenance industry system phases. The system has been specialized in industrial transportation and warehouse systems. The paper presents an example of application for this kind of system

Combining virtual reality enabled simulation with 3D scanning technologies towards smart manufacturing

Recent introduction of low-cost 3D sensing and affordable immersive virtual reality have lowered the barriers for creating and maintaining 3D virtual worlds. In this paper, we propose a way to combine these technologies with discrete-event simulation to improve the use of simulation in decision making in manufacturing. This work will describe how feedback is possible from real world systems directly into a simulation model to guide smart behaviors. Technologies included in the research include feedback from RGBD images of shop floor motion and human interaction within full immersive virtual reality that includes the latest headset technologies

A Framework for Pilot Line Scale-up using Digital Manufacturing

Pilot lines are essential test-beds for process and product validation before the establishment of production lines. However, there is a lack of well-defined methodology for pilot line scale-up. To better support this transition, Virtual Models can be integrated with Discrete-Event Simulation (DES) models for potential production-line configurations. However, the validation of the developed models is hardly possible due to the absence of a physical counterpart. Therefore, this paper proposes a framework to increase the accuracy of the DES scale-up models with Virtual Modelling tools and Ontology. Subsequently, a test-case is used to explain the concept

Integration approach to virtual-driven discrete event simulation for manufacturing systems

Virtual engineering (VE) environment helps to verify process and resource design through visualisation. By using VE, the impacts of re-configurability and new-process additions in the machine stops can be viewed down to the component level. On the other hand, discrete event simulation (DES) typically forecasts the system behaviour over a period of time to predict future performance. During pre-build stages of machines, DES analysis comes with uncertainties, as most of the parameters in the model are based on the assumptions. Therefore, it was aimed to use the validated and verified data, for example ‘process time’ of a machine component available from the VE-emulated systems, in the DES model. Thus, a systematic algorithm was proposed to integrate the VE tool data, with the DES. This article presents the development of a package known as ‘virtual-driven discrete event simulation’ (VDSim), used to establish an integration between the VE and DES domains. The success of this integration depends upon the quality of information and the compatibility of data flow between these independent domains. VDSim integration will help productivity planners and schedulers to get the best possible options for resource selection at stages even when the resource is not physically present

Integration approach to virtual-driven discrete event simulation for manufacturing systems

Virtual engineering (VE) environment helps to verify process and resource design through visualisation. By using VE, the impacts of re-configurability and new-process additions in the machine stops can be viewed down to the component level. On the other hand, discrete event simulation (DES) typically forecasts the system behaviour over a period of time to predict future performance. During pre-build stages of machines, DES analysis comes with uncertainties, as most of the parameters in the model are based on the assumptions. Therefore, it was aimed to use the validated and verified data, for example ‘process time’ of a machine component available from the VE-emulated systems, in the DES model. Thus, a systematic algorithm was proposed to integrate the VE tool data, with the DES. This article presents the development of a package known as ‘virtual-driven discrete event simulation’ (VDSim), used to establish an integration between the VE and DES domains. The success of this integration depends upon the quality of information and the compatibility of data flow between these independent domains. VDSim integration will help productivity planners and schedulers to get the best possible options for resource selection at stages even when the resource is not physically present