Packaging Design of IGBT Power Module Using Novel Switching Cells

Parasitic inductance in power modules generates voltage spikes and current ringing during switching which cause extra stress in power electronic devices, increase electromagnetic interference (EMI), and degrade the performance of the power converter system. As newer power devices have faster switching speeds and higher power ratings, the effect of the parasitic inductance of the power module is more pronounced. This dissertation proposes a novel packaging method for power electronics modules based on the concepts of novel switching cells: P-cell and N-cell. It can reduce the stray inductance in the current commutation path in a phase-leg module and hence improve the switching behavior. Taking an insulated gate bipolar transistor (IGBT) as an example, two phase-leg modules, specifically a conventional module and a P-cell and N-cell based module were designed. Using Ansoft Q3D Extractor, electromagnetic simulation was carried out to extract the stray inductance from the two modules. An ABB 1200 V / 75 A IGBT model and a diode model were built for simulation study. Circuit parasitics were extracted and modeled. Switching behavior with different package parasitics was studied based on the Saber simulation. Two prototype phase-leg modules were fabricated. The parasitics were measured using a precision impedance analyzer. The measurement results agree with the simulation very well. A double pulse tester was built in laboratory. Several approaches were used to reduce the circuit and measuring parasitics. From the switching characteristics of the two modules, it was verified that the larger stray inductance in the layout causes higher voltage overshoot during turn off, which in turn increases the turn off losses. Multichip (two in parallel) IGBT modules applying novel switching cells was also designed. The parasitics were extracted and compared to a conventional design. The overall loop inductance was reduced in the proposed module. However, the mismatch of the paralleled branches was larger

Electronic operation and control of high-intensity gas-discharge lamps

The ever increasing amount of global energy consumption based on the application of fossil fuels is threatening the earth’s natural resources and environment. Worldwide, grid-based electric lighting consumes 19 % of total global electricity production. For this reason the transition towards energy efficient lighting plays an important environmental role. One of the key technologies in this transition is High-Intensity Discharge (HID) lighting. The technical revolution in gas-discharge lamps has resulted in the highlyefficient lamps that are available nowadays. As with most energy efficient light solutions, all HID lighting systems require a ballast to operate. Traditionally, magnetic ballast designs were the only choice available for HID lighting systems. Today, electronic lampdrivers can offer additional power saving, flicker free operation, and miniaturisation. Electronic lamp operation enables additional degrees of freedom in lamp-current control over the conventional electro-magnetic (EM) ballasts. The lamp-driver system performance depends on both the dynamics of the lamp and the driver. This thesis focuses on the optimisation of electronically operated HID systems, in terms of highly-efficient lamp-driver topologies and, more specifically, lamp-driver interaction control. First, highly-efficient power topologies to operate compact HID lamps on low-frequency-square-wave (LFSW) current are explored. The proposed two-stage electronic lamp-driver consists of a Power Factor Corrector (PFC) stage that meets the power utility standards. This converter is coupled to a stacked buck converter that controls the lamp-current. Both stages are operated in Zero Voltage Switching (ZVS) mode in order to reduce the switching losses. The resulting two-stage lamp-drivers feature flexible controllability, high efficiency, and high power density, and are suitable for power sandwich packaging. Secondly, lamp-driver interaction (LDI) has been studied in the simulation domain and control algorithms have been explored that improve the stability, and enable system optimisation. Two HID lamp models were developed. The first model describes the HID lamp’s small-signal electrical behaviour and its purpose is to aid to study the interaction stability. The second HID lamp model has been developed based on physics equations for the arc column and the electrode behaviour, and is intended for lampdriver simulations and control applications. Verification measurements have shown that the lamp terminal characteristics are present over a wide power and frequency range. Three LDI control algorithms were explored, using the proposed lampmodels. The first control principle optimises the LDI for a broad range of HID lamps operated at normal or reduced power. This approach consists of two control loops integrated into a fuzzy-logic controller that stabilises the lamp-current and optimises the commutation process. The second control problem concerns the application of ultra high performance (UHP) HID lamps in projection applications that typically set stringent requirements on the quality of the light generated by these lamps, and therefore the lampcurrent. These systems are subject to periodic disturbances synchronous with the LFSW commutation period. Iterative learning control (ILC) has been examined. It was experimentally verified that this algorithm compensates for repetitive disturbances. Third, Electronic HID operation also opens the door for continuous HID lamp dimming that can provide additional savings. To enable stable dimming, an observer-based HID lamp controller has been developed. This controller sets a stable minimum dim-level and monitors the gas-discharge throughout lamp life. The HID lamp observer derives physical lamp state signals from the HID arc discharge physics and the related photometric properties. Finally, practical measurements proved the proposed HID lamp observer-based control principle works satisfactorily

Assessment of novel power electronic converters for drives applications

Phd ThesisIn the last twenty years, industrial and academic research has produced over one hundred new converter topologies for drives applications. Regrettably, most of the published work has been directed towards a single topology, giving an overall impression of a large number of unconnected, competing techniques. To provide insight into this wide ranging subject area, an overview of converter topologies is presented. Each topology is classified according to its mode of operation and a family tree is derived encompassing all converter types. Selected converters in each class are analysed, simulated and key operational characteristics identified. Issues associated with the practical implementation of analysed topologies are discussed in detail. Of all AC-AC conversion techniques, it is concluded that softswitching converter topologies offer the most attractive alternative to the standard hard switched converter in the power range up to 100kW because of their high performance to cost ratio. Of the softswitching converters, resonant dc-link topologies are shown to produce the poorest output performance although they offer the cheapest solution. Auxiliary pole commutated inverters, on the other hand, can achieve levels of performance approaching those of the hard switched topology while retaining the benefits of softswitching. It is concluded that the auxiliary commutated resonant pole inverter (ACPI) topology offers the greatest potential for exploitation in spite of its relatively high capital cost. Experimental results are presented for a 20kW hard switched inverter and an equivalent 20kW ACPI. In each case the converter controller is implanted using a digital signal processor. For the ACPI, a new control scheme, which eliminates the need for switch current and voltage sensors, is implemented. Results show that the ACPI produces lower overall losses when compared to its hardswitching counterpart. In addition, device voltage stress, output dv/dt and levels of high frequency output harmonics are all reduced. Finally, it is concluded that modularisation of the active devices, optimisation of semiconductor design and a reduction in the number of additional sensors through the use of novel control methods, such as those presented, will all play a part in the realisation of an economically viable system.Research Committee of the University of Newcastle upon Tyn

Електромагнітна сумісність у системах електропостачання

The textbook is devoted to electromagnetic processes connected both with conducted and field electromagnetic interferences. Special attention is paid to interharmonic electromagnetic interference. Questions of electromagnetic compatibility in power networks with wind electric sets, problems of voltage dips and voltage impulses are considered. Active filters are considered as a specific problem of electromagnetic compatibility. Influence of electromagnetic fields on biosphere, of electromagnetic ecology, economic and legal problems of electromagnetic compatibility are presented

Harmonic domain modelling and analysis of the electrical power systems of onshore and offshore oil and gas field /platform

This thesis first focuses on harmonic studies of high voltage cable and power line, more specifically the harmonic resonance. The cable model is undergrounded system, making it ideal for the harmonics studies. A flexible approach to the modelling of the frequency dependent part provides information about possible harmonic excitations and the voltage waveform during a transient. The power line is modelled by means of lumped-parameters model and also describes the long line effect. The modelling depth and detail of the cable model influences the simulation results. It compares two models, first where an approximate model which make use of complex penetration is used and the second where an Bessel function model with internal impedance is used. The both models incorporate DC resistance, skin effect and their harmonic performances are investigated for steady-state operating condition. The methods illustrate the impotance of including detailed representation of the skin effect in the power line and cable models, even when ground mode exists. The cable model exhibit lower harmonics comparable to overhead transmission lines due to strong influence of the ground mode. Due to the application of voltage source converter (VSC) technology and pulse width modulation (PWM) the VSC-HVDC has a number of potential advantages as compared with CSC-HVDC, such as short circuit current reduction, independent control of active power and reactive power, etc. With these advantages VSC-HVDC will likely be widely used in future oil and gas transmission and distribution systems. Modular multilevel PWM converter applies modular approach and phase-shifted concepts achieving a number of advantages to be use in HVDC power transmission. This thesis describes the VSC three-phase full-bridge design of sub-module in modular multilevel converter (MMC). The main research efforts focus on harmonic reduction using IGBTs switches, which has ON and OFF capability. The output voltage waveforms multilevel are obtained using pulse width modulation (PWM) control. The cascaded H-bridge (CHB) MMC is used to investigate for two-level, five-level, seven-level, nine-level converter staircase waveforms. The results show that the harmonics are further reduced as the sub-module converter increases. The steady-state simulation model of the oil platform for harmonic studies has been developed using MATLAB. In order to save computational time aggregated models are used. The load on the platforms consists of passive loads, induction motors, and a constant power load representing variable speed drives on the platforms. The wind farm consists of a wind turbine and an induction machine operating at fixed speed using a back-to-back VSC. Simulations are performed on system harmonics that are thought to be critical for the operation of the system. The simulation cases represent large and partly exaggerated disturbances in order to test the limitations of the system. The results show low loss, low harmonics, and stable voltage and current. With the developments of multilevel VSC technology in this thesis, multi-terminal direct current (MTDC) systems integrating modular multilevel converters at all nodes may be more easily designed. It is shown that self-commutated Voltage Source Converters (VSC) is more flexible than the more conventional Current Source Converter (CSC) since active and reactive powers are controlled independently. The space required by the equipment of this technology is smaller when compared to the space used by the CSCs. In addition, the installation and maintenance costs are reduced. With these advantages, it will be possible for several oil and gas production fields connected together by multi-terminal DC grid. With this development the platforms will not only share energy from the wind farms, but also provide cheaper harmonic mitigation solutions. The model of a multi-terminal hypothetical power system consisting of three oil and gas platforms and two offshore wind farm stations without a common connection to the onshore power grid is studied. The connection to the onshore grid is realized through a High Voltage Direct Current (HVDC) transmissions system based on Voltage Source Converter (VSC) technology. The proposed models address a wide array of harmonic mitigation solutions, i.e., (i) Local harmonic mitigation (ii) semi-global harmonic mitigation and (iii) global harmonic mitigation. In addition, a computationally-efficient technique is proposed and implemented to impose the operating constraints of the VSC and the host IGBT-PWM switches within the context of the developed harmonic power flow (HPF). Novel closed forms for updating the corresponding VSC power and voltage reference set-points are proposed to guarantee that the power-flow solution fully complies with the VSC constraints. All the proposed platform models represent (i) the high voltage AC/DC and DC/AC power conversion applications under balanced harmonic power-flow scenario and (ii) all the operating limits and constraints of the nodes and its host modular converter (iii) three-phase VSC coupled IGBT-PWM switches

Design and Control of Power Converters 2019

In this book, 20 papers focused on different fields of power electronics are gathered. Approximately half of the papers are focused on different control issues and techniques, ranging from the computer-aided design of digital compensators to more specific approaches such as fuzzy or sliding control techniques. The rest of the papers are focused on the design of novel topologies. The fields in which these controls and topologies are applied are varied: MMCs, photovoltaic systems, supercapacitors and traction systems, LEDs, wireless power transfer, etc

High frequency solid-state power sources for induction heating

Induction heating and melting applications often require a power source to convert 3-phase mains input power to single-phase output power at a higher and variable frequency. Amongst various power conversion schemes, solid-state power converters using the most modern devices provide the best power control techniques available for this application. In designing for this purpose, careful consideration must be given to the characteristics of the load, which presents a very low power factor and an impedance possibly varying widely as the heating cycle proceeds. From the variety of thyristor commutation techniques commonly employed in high-power inverters, series load commutation is particularly suited to high-frequency applications, as it has an intrinsically high turn-off time for the circuit thyristors (clearly essential at high operational frequencies) and much reduced switching losses. However, series commutation circuits are load sensitive, and therefore require careful design, especially with an induction heating load. Recent developments in power conversion techniques have led to the elimination of the d.c. link in a.c. to a.c. power conversion, enabling both high operational efficiencies and substantial savings in the initial cost of the device to be achieved. This new type of converter (called a cycloinverter) power and frequency control facilities. However, in a cycloinverter, since high-frequency switching is performed simultaneously with rectification, these control schemes are dependent on the operational frequency. The direct power conversion in a cycloinverter causes, unfortunately, distortion currents in the input lines and the output circuit, and it is the designer's task to minimise these undesirable components. The project aims to investigate the potential uses, both of the series inverter in its high-frequency form and of the cycloinverter, as power sources for induction heating. Design criteria are established for each circuit, with consideration given to turn-off time, efficiency, power factor, component ratings and predicted load variations. Computer simulations of the converters are employed to investigate the different voltage and current waveforms in the circuits, and to establish how the performance of each inverter may be optimised and these are verified by results obtained an experimental prototypes

A CIRCULAR LOOP TIME CONSTANT STANDARD

A time constant standard, developed for the phase angle measurement of precision current shunts is developed and described, and its time constant has been determined. Based on a single circular loop placed in an air thermostat, its construction is very simple and it gives accurate results in the frequency band of interest, e.g. for frequencies between 50 Hz and 100 kHz. The influence of the shielding is calculated using numerical Finite Element Analysis (FEA). The thermostatic stability is analyzed, and the time-constant of the thermostat is determined using temperature measurement and Butterworth filtering. The power coefficient of the standard is determined, and limits of errors are discussed